gardner--denver - Apex Tool Group

Parts Manual • Ersatzteil--Liste
PL12--16BL
03/98
GARDNER--DENVER 
16BL..
GB
D
Electronically Controlled Nutsetters, with brushless dc electric motor, tool memory, angle encoder
and transducer
Elektronisch gesteuerter Elektro--Schrauber, mit bürstenlosem Elektromotor, Winkelgeber und
Drehmomentaufnehmer.
F
E
16 BL P x xxx AM3
SERIES / SERIE
16
MOTOR STYLE/TYPE
BL -- Controlled Electric Motor
/ Bürstenloser Elektromotor
MONITORING & CONTROL FEATURES
/ Anzeigen & Steuern
(Omit if not used)
P -- Preamp / Vorverstärker
CABLE / CABLE LENGTH / Kabellänge (Omit if not used)
Blank -- without cable / ohne Kabel
A -- 3 meter cable / 3m Kabel
B -- 6 meter cable / 6m Kabel
C -- 8 meter cable / 8m Kabel
D -- 10 meter cable / 10m Kabel
E -- 15 meter cable / 15m Kabel
ANGLE HEAD (xxx) or INLINE (X, XX)
(Select one / eine Auswahl)
AL2 = 90° Light Duty Angle, 1/4” Square Drive
AM3 = 90° Medium Duty Angle, 3/8” Square Drive
D2 = 1/4” Square Drive (Inline models)
D3 = 3/8” Square Drive (Inline models)
Q = 1/4” Hex Slip Chuck (Inline models)
OUTPUT SPEED CODE / ABTRIEBSDREHZAHL CODE
(XXX) -- (Select one / eine Auswahl)
INLINE
260 = 2600 RPM / min--1 (Q, D2 Attachments)
120 = 1200 RPM / min--1 (Q, D3 Attachments)
086 = 860 RPM / min--1 (Q, D3 Attachments)
065 = 650 RPM / min--1 (D3 Attachment)
046 = 460 RPM / min--1 (D3 Attachment)
ANGLE
260 = 1850 RPM / min--1 (AL2 Attachment)
120 = 860 RPM / min--1 (AM3 Attachment)
086 = 610 RPM / min--1 (AM3 Attachment)
065 = 465 RPM / min--1 (AM3 Attachment)
NORTH AMERICA
EUROPE
COOPER POWER TOOLS
P.O. BOX 1410
LEXINGTON, SOUTH CAROLINA 29071--1410
DEUTSCHE GARDNER--DENVER GmbH & CO.
POSTFACH 30
D--73461 WESTHAUSEN
PL12--16BL
03/98
Overview • Übersicht • Vue d’ensemble • Vista en Conjunto
ANGLE TOOLS
**Power cord
115 VAC or 230 VAC
A
m-Pro-93E
B
929697 or 932981
M-PRO-90
PROCESS
CONTROL/MONITO
R
222.2333
BRUSHLESS
MODULE
SERVO/POWER
SUPPLY
F1 -- STATISTICS N.M.
F2 -- REPORTS
F3 -- MOD. CNTL PARAMS
F4 -- MORE . . .
O.K.
8
PRODUCT
GROUP
N.O.K.
STATUS
+ 48 VOLTS
AVAILABLE
MODIFY
SERVO
ACTIVE
TOOL IN / OUT
Order No.
Bestell--Nr.
Référence
Referencia
A*
Order No.
Bestell--Nr.
Référence
Referencia
No Preamplifier
With Preamplifier
16BL260AL2
16BL120AM3
16BL086AM3
16BL065AM3
16BLP260AL2
16BLP120AM3
16BLP086AM3
16BLP065AM3
16BLA260AL2
16BLA120AM3
16BLA086AM3
16BLA065AM3
VERSION 2.0 :
Programming notes, see . . . . . . . . . . .
Programmier--Hinweise siehe . . . . . . .
Indications de programmation voir . . .
Instrucciones de programación ver . . .
B
Order No.
Bestell--Nr.
Référence
Referencia
Length
Länge
Longeur
Longitud
(m)
—
—
16BLPA260AL2
16BLPA120AM3
16BLPA086AM3
16BLPA065AM3
542056--3M
3,0
16BLB260AL2
16BLB120AM3
16BLB086AM3
16BLB065AM3
16BLPB260AL2
16BLPB120AM3
16BLPB086AM3
16BLPB065AM3
542056--6M
6,0
16BLC260AL2
16BLC120AM3
16BLC086AM3
16BLC065AM3
16BLPC260AL2
16BLPC120AM3
16BLPC086AM3
16BLPC065AM3
542056--8M
8,0
16BLD260AL2
16BLD120AM3
16BLD086AM3
16BLD065AM3
16BLPD260AL2
16BLPD120AM3
16BLPD086AM3
16BLPD065AM3
542056--10M
10,0
16BLE260AL2
16BLE120AM3
16BLE086AM3
16BLE065AM3
16BLPE260AL2
16BLPE120AM3
16BLPE086AM3
16BLPE065AM3
542056--15M
15,0
Battery for
Batterie für
Batterie pour
Batería del
m--Pro--93E
222.2
333
BRUS
M-PRO
HLESS
-90
MODU
F1 ------ REPORTS
STATISTICS
N.M.
F2
LE
F3
MOD.
CNTL
PROC
F4
-- MORE
O.K.
. . . PARAMS
SERV
ESS N.O.K. AVAILABLE
+ O/PO
48 VOLTS
STATUS
WER
CONT MODIFYSUPPL
SERVO
PRODUCT
ACTIVE
GROUP
ROL/M
Y
ONITO
R
8
Includes 2.0
version software
Supply
Voltage
ANGLE:
260 = 1850 RPM / min--1 (AL2 Attachment)
120 = 860 RPM / min--1 (AM3 Attachment)
086 = 610 RPM / min--1 (AM3 Attachment)
065 = 465 RPM / min--1 (AM3 Attachment)
(**) Power cord options:
115 VAC . . . (USA) . . . No. 541683--01
230 VAC . . . (USA) . . . No. 541683--02
230 VAC . . . (Europe) . No. 541683--03
Order No. • Bestell--Nr. • Référence • Referencia
GB
D
F
E
24mVDC
(No
preamp)
115 VAC
m--Pro--93E--10VU
m--Pro--93E--10VD
m--Pro--93E--10VF m--Pro--93E--10VS
230 VAC
m--Pro--93E--20VU
m--Pro--93E--20VD
m--Pro--93E--20VF m--Pro--93E--20VS
5 VDC
(Preamp)
115 VAC
m--Pro--93E--10EU
m--Pro--93E--10ED
m--Pro--93E--10EF m--Pro--93E--10ES
230 VAC
m--Pro--93E--20EU
m--Pro--93E--20ED
m--Pro--93E--20EF m--Pro--93E--20ES
Page 2
No. 540795
(*) Speed code (RPM):
m-Pro-93E
Trans-ducer
Voltage
PL12--1143
PL12D--1143
PL12F--1143
PL12E--1143
PL12--16BL
03/98
Technical Data S Technische Daten S Données Techniques S Datos Téchnicos
Dimensions
Abmessugen
Dimensions
Dimensiones
Angle Tools
16BL_120AM3, 16BL_086AM3 & 16BL_065AM3
16BLP_120AM3, 16BLP_086AM3 & 16BLP_065AM3
inches (mm)
14.85”
(377)
4.67” (118.6)
3.67” (93.2)
suspension
bail
4.67”
(118.6)
4.03” (102.4)
1.58” (40.1)
2.25”
(57.1)
tool cable
1.07”
1.18” (30)
1.5”
(38.1)
1.68”
(42.7)
1.82” (46.2)
1.65” (41.9)
3/8” Square Drive
2.23” (56.6)
16BL_260AL2 & 16BLP_260AL2
3.52” (89.4)
1.24”
(31.5)
3.78” (96)
1.47” (37.3)
13.63” (346)
suspension
bail
tool cable
1.00”
1.20” (30.5)
1/4” Square Drive
Page 3
PL12--16BL
03/98
Overview • Übersicht • Vue d’ensemble • Vista en Conjunto
INLINE TOOLS
**Power cord
115 VAC or 230 VAC
m-Pro-93E
M-PRO-90
PROCESS
CONTROL/MONITO
R
222.2333
B
8
N.O.K.
STATUS
MODIFY
PRODUCT
GROUP
Battery for
Batterie für
Batterie pour
Batería del
A
m--Pro--93E
A*
SLIP CHUCK
16BL260Q
16BL120Q
16BL086Q
16BL260D2
16BL120D3
16BL086D3
16BL065D3
16BL046D3
16BLA260D2
16BLA120D3
16BLA086D3
16BLA065D3
16BLA046D3
16BLB260D2
16BLB120D3
16BLB086D3
16BLB065D3
16BLB046D3
16BLC260D2
16BLC120D3
16BLC086D3
16BLC065D3
16BLC046D3
16BLP260Q
16BLP120Q
16BLP086Q
16BLE260Q
16BLE120Q
16BLE086Q
Order No.
Bestell--Nr.
Référence
Referencia
With Preamplifier
SQ. DRIVE
16BLD260Q
16BLD120Q
16BLD086Q
16BLD260D2
16BLD120D3
16BLD086D3
16BLD065D3
16BLD046D3
16BLE260D2
16BLE120D3
16BLE086D3
16BLE065D3
16BLE046D3
PL12--1143
PL12D--1143
PL12F--1143
PL12E--1143
B
Order No.
Bestell--Nr.
Référence
Referencia
SLIP CHUCK
16BLC260Q
16BLC120Q
16BLC086Q
SERVO
ACTIVE
VERSION 2.0 :
Programming notes, see . . . . . . . . . . .
Programmier--Hinweise siehe . . . . . . .
Indications de programmation voir . . .
Instrucciones de programación ver . . .
No. 540795
No Preamplifier
16BLB260Q
16BLB120Q
16BLB086Q
+ 48 VOLTS
AVAILABLE
TOOL IN / OUT
Order No.
Bestell--Nr.
Référence
Referencia
16BLA260Q
16BLA120Q
16BLA086Q
BRUSHLESS
MODULE
SERVO/POWER
SUPPLY
F1 -- STATISTICS N.M.
F2 -- REPORTS
F3 -- MOD. CNTL PARAMS
F4 -- MORE . . .
O.K.
16BLPA260Q
16BLPA120Q
16BLPA086Q
16BLPB260Q
16BLPB120Q
16BLPB086Q
16BLPC260Q
16BLPC120Q
16BLPC086Q
16BLPD260Q
16BLPD120Q
16BLPD086Q
16BLPE260Q
16BLPE120Q
16BLPE086Q
SQ. DRIVE
16BLP260D2
16BLP120D3
16BLP086D3
16BLP065D3
16BLP046D3
16BLPA260D2
16BLPA120D3
16BLPA086D3
16BLPA065D3
16BLPA046D3
16BLPB260D2
16BLPB120D3
16BLPB086D3
16BLPB065D3
16BLPB046D3
16BLPC260D2
16BLPC120D3
16BLPC086D3
16BLPC065D3
16BLPC046D3
16BLPD260D2
16BLPD120D3
16BLPD086D3
16BLPD065D3
16BLPD046D3
16BLPE260D2
16BLPE120D3
16BLPE086D3
16BLPE065D3
16BLPE046D3
Length
Länge
Longeur
Longitud
(m)
—
—
542056--3M
3,0
542056--6M
6,0
542056--8M
8,0
542056--10M
10,0
542056--15M
15,0
m-Pro-93E
Trans-ducer
Voltage
222.2
333
BRUS
M-PRO
HLESS
-90
MODU
F1 ------ REPORTS
STATISTICS
N.M.
LE
F2
F3
MOD.
CNTL
PROC
F4
-- MORE
O.K.
. . . PARAMS
SERV
ESS N.O.K. AVAILABLE
+ O/PO
48 VOLTS
STATUS
WER
CONT
MODIFYSUPPL
SERVO
PRODUCT
ACTIVE
GROUP
ROL/M
Y
ONITO
R
8
Includes 2.0
version software
Supply
Voltage
Order No. • Bestell--Nr. • Référence • Referencia
GB
D
F
E
24mVDC
(No
preamp)
115 VAC
m--Pro--93E--10VU
m--Pro--93E--10VD
m--Pro--93E--10VF m--Pro--93E--10VS
230 VAC
m--Pro--93E--20VU
m--Pro--93E--20VD
m--Pro--93E--20VF m--Pro--93E--20VS
5 VDC
(Preamp)
115 VAC
m--Pro--93E--10EU
m--Pro--93E--10ED
m--Pro--93E--10EF m--Pro--93E--10ES
230 VAC
m--Pro--93E--20EU
m--Pro--93E--20ED
m--Pro--93E--20EF m--Pro--93E--20ES
Page 4
PL12--16BL
03/98
Technical Data S Technische Daten S Données Techniques S Datos Téchnicos
REF. PAGE 6:
(*) Speed code (RPM):
(**) Power cord options:
INLINE:
260 = 2600 RPM / min--1 (Q, D2 Attachments)
120 = 1200 RPM / min--1 (Q, D3 Attachments)
086 = 860 RPM / min--1 (Q, D3 Attachments)
065 = 650 RPM / min--1 (D3 Attachment)
046 = 460 RPM / min--1 (D3 Attachment)
Dimensions
Abmessugen
Dimensions
Dimensiones
115 VAC . (USA) . . No. 541683--01
230 VAC . (USA) . . No. 541683--02
230 VAC . (Europe) No. 541683--03
Inline Tools
Note: #542220 Dead Handle -- standard on 120 code
#542127 Reaction Bar -- standard on 086, 065, 046 codes
inches (mm)
1.30” (33)
tool cable
0.25” (6.4)
1.40” (35.6)
1.68” (42.7)
1.65” (41.9)
1.82” (46.2)
0.68” (17.3)
0.72” (18.3)
2.41” (61.2)
3.41” (86.6)
4.67” (118.6)
2.25” (57.2)
13.0” (330)
16BL_120Q
16BLP_120Q
16BL_086Q
16BLP_086Q
3/8”
Square
Drive
0.19” (4.8)
1.88” (47.8)
16BL_120D3
16BL_086D3
16BL_065D3
16BL_046D3
2.87” (72.9)
12.47” (37.3)
16BLP_120D3
16BLP_086D3
16BLP_065D3
16BLP_046D3
1.13” (28.7)
1/4”
Square
Drive
0.19” (4.8)
1.25” (31.8)
2.24” (56.9)
11.84” (301)
Page 5
16BL_260D2
16BLP_260D2
16BL_260Q (not shown)
16BLP_260Q (not shown)
PL12--16BL
03/98
Gardner-Denver 16BL Angle Nutsetter -Handle Assembly
“A”
22
11
1
2
12
•1
•9
•2
•3
13
15
16
•4
•3
1 •5
R
•6
17
20
L
14
18
21
19
Red
connector
(4 pin)
OFF
AUS
FERMÉ
APAGADO
SPENTO
1
1
2
See Service Notes.
Page 6
•8
Black
connector
(4 pin)
See also “B”
•7
PL12--16BL
03/98
Gardner-Denver
Service Repair Parts for 16BL Handle Assembly
GB
D
Index
Part Num.
Best. Nr.
Reference
Núm. Pieza
1
2
3
4
5
6
7
8
9
541480
26451
B141L
541230
B159V
W115
1009089
1091
22598
Pin
Switch Spring
Screw, #2--56
Start/Reverse Switch
Cap Screw, #6--32
Lock Washer
Pin
Steel Ball, 3/16”
O--Ring
Stift
Druckfeder
Gewindestift
Schalter
Kopfschraube
Dichtscheibe
Stift
Stahlkugel
O--Ring
11
12
13
14
15
16
17
18
931310
931311
541013
541015
541018
541023
541033
541019
Hebel
Druckfeder
Schaltergehäuse
Handgriff
Griffhülse
Steckerhülse
Druckfeder
Umschaltring
19
541624
Switch Actuator
Switch Spring
Switch Holder
Handle
Handle Sleeve
Connector Sleeve
Reverse Spring
Reverse Actuator
Forward/Reverse
Spring
20
21
541219
541017
Light Ring Asm.
Handle Ret. Nut
Description
F
Benennung
Designation
E
Descripcíon
#
•
1
1
4
1
1
1
1
1
1
3
3
10
2
3
4
3
3
3
Goujon
Ressort
Vis
Interrupteur
Vis de chapeau
Rondelle frein
Goujon
Bloom d’acier
Joint Torique
Pasador
Resorte
Tornillo
Interruptor
Tornillo de casquete
Arandela de presión
Pasador
Bola de acero
Anillo “O”
Ressort
Resorte
Poignée
Manchon de poignée
Manija
Manguito de la manija
Ressort
Resorte
Druckfeder
Ressort
Resorte
1
LED--Ring kpl.
Gewindering
Ecrou de retenue
Tuerca de retención
1
1
Cable
Cable
1
1
1
1
1
1
1
1
1
Tool Cable, 300 volt (optional length)
NOTE: Part of tool model number -- see cover page
22
542056--3M
542056--6M
542056--8M
542056--10M
542056--15M
3 meter
6 meter
8 meter
10 meter
15 meter
Kabel
(#) Quantity • Stückzahl • Quantité • Cantidad
Page 7
PL12--16BL
03/98
Gardner-Denver 16BL Angle Nutsetter -Motor, Tool Memory, Encoder & Transducer Components
“B”
Non amplified
Green
(4 pin)
Brown
(4 pin)
Brown / 4 pin
TOOL MEMORY
42
White / 2 pin -TRANSDUCER
AMPLIFIER
33
•24
•24
<5>
<6>
GROUND
White / 4 pin -- TRANSDUCER
Green
(4 pin)
Green / 4 pin -- ENCODER
Black / 4 pin -SWITCH
Red / 4 pin -- LIGHT RING
29
Green
connector
(4 pin)
35
•26
36
<29>
25•
32
•27
“B1”
34
31
Apply 242 Loctite
1
•28
30
Not to scale
*37
3
Part ID
stamped
on this end
White
connector
(4 pin)
39
41
1
38
40
1
3 See Service Notes.
(*)
Index
37
Model Type
or Part Description
16BL(P)( )260
•
16BL(P)( )120
•
16BL(P)( )086
•
16BL(P)( )065
•
16BLP
(Amplified)
542215--6P
6 Nm
—
542215--12P
12 Nm
—
542215--17P
17 Nm
—
542215--31P
31 Nm
—
16BL
(Non amplified)
541903--6
6 Nm
—
541903--12
12 Nm
—
541903--17
17 Nm
—
541903--31
31 Nm
—
Page 8
PL12--16BL
03/98
Gardner-Denver
Service Repair Parts for 16BL Motor, Encoder & Transducers
GB
D
F
Index
Part Num.
Best. Nr.
Reference
Núm. Pieza
24
17--111
25
541898
26
B159N
Extension Pinion (8T)
Screw, #2--56
Pan Head Slotted
27
931698
Encoder Board
Assembly
Winkelgeber kpl.
28
B124R
SHC Screw,
#5x40--3/8”
Kopfschraube
Vis de chapeau
29
30
31
32
33
542244
W238
541274
541272
541907
Distanzstück
Scheibe
Zählscheibe
Schild
Distanzstück
34
542081
Stand Off (5/16” long)
Washer
Encoder Wheel
Sensor Shield
Motor Spacer
Motor/Connector
Assembly w/Encoder
Motorbaugruppe
35
36
37
38
39
40
41
42
542098
541044
See “B”
505306
1110909
1007629
542078
542071
Wave Spring
Pinion Adapter
Transducer Assy
Retaining Ring
Suspension Bail
Screw
Motor Housing
Memory Board
Scheibe
Steckritzel
Energieumwandler
Sicherungsring
Aufhängebügel
Gewindestift
Gehäuse
Description
Screw #4--40
Pan Head
#
•
3
6
1
2
2
4
1
1
Tornillo de casquete
1
3
Séparateur
Rondelle
Separador
Arandela
Blindage
Entretoise
Blindaje
Espaciador
2
1
1
1
1
Ensemble du moteur
Ensamblaje del motor
Benennung
Gewindestift
E
Designation
Vis
Descripcíon
Tornillo
Adapterwelle
Gewindestift
Vis
Transducteur
Bague de sécurité
Etrier de suspension
Vis
Cage
(#) Quantity • Stückzahl • Quantité • Cantidad • Quantità
Page 9
Tornillo
Transductor
Anillo de retención
Estribo de la suspensión
Tornillo
Caja
1
1
1
“B”
1
1
1
1
1
PL12--16BL
03/98
Gardner-Denver
16BL Angle Tools -- Gearing Assemblies
“C”
Double Stage Gearing
for models: 16BL(P)120
16BL(P)086
16BL(P)065
< 37 >
ILLUS. “B”
60
61
•43
62
•45*
•43
•46
OUTPUT
PLANETARY
•51*
•52
4
•46
4
•44*
*63
•53
*65
PRIMARY
PLANETARY
67
66
68
5
OFF
AUS
FERMÉ
APAGADO
Apply 222 Loctite
1
1
4
5
(*)
See Service Notes.
Index
#
16BL120
16BLP120
•
16BL086
16BLP086
•
16BL065
16BLP065
•
44
1
541899
(17T)
1
541899
(17T)
1
—
—
45
3
541894
(17T)
3
541894
(17T)
3
541893
(21T)
3
51
3
541894
(17T)
3
541897
(20T)
3
541894
(17T)
3
63
65
1
1
542230
542079
—
—
542233
542099
—
—
542231
542079
—
—
Page 10
PL12--16BL
03/98
Gardner-Denver
Service Repair Parts for 16BL (Angle Tools) Gearing Assemblies
GB
D
F
E
Description
Benennung
Designation
Descripcíon
Index
Part Num.
Best. Nr.
Reference
Núm. Pieza
43
1011732
O--Ring
O--Ring
Joint Torique
44
See “C”
Slip--On Gear (primary)
Steckritzel
Engrenage glissant
45
46
51
See “C”
541487
See “C”
Planet Gear (primary)
Needle Bearing
Planet Gear (output)
Planetengetriebe
Nadellager
Planetengetriebe
Engrenage à satellite
Palier à aiguilles
Engrenage à satellite
52
541888
Planet Pin (output)
Planetenradzapfen
53
500528
Needle Bearing
60
61
62
63
800116
541887
541891
See “C”
65
66
67
68
See “C”
502983
542080
541904
Retaining Ring
Washer
Ring Gear (52T)
Planet Carrier
(primary) -- includes
#541888 Pins (3 each)
Planet Carrier
Thrust Washer
Adapter
Front Nut
#
•
2
4
“C”
“C”
“C”
6
“C”
“C”
12
“C”
Goujon à satellite
Piñon satélite
Cojinete de agujas
Piñon satélite
Pasador de piñon
satélite
3
6
Nadellager
Palier à aiguilles
Cojinete de agujas
1
2
Sicherungsring
Scheibe
Zahnkreis
Zwischenplatte
Bague de sécurité
Rondelle
Couronne dentée
Plaque de roue
intermédiaire
Anillo de retención
Arandela
Engranaje de anillos
Placa intermedia
1
1
1
“C”
Planetenradträger
Druckscheibe
Zwischenstück
Überwurfmutter
Porte--satellites
Rondelle de butée
Adaptateur
Portaengranajes
Arandela de empuje
Adaptador
“C”
1
1
1
(#) Quantity • Stückzahl • Quantité • Cantidad
( T) Teeth • Zähne • Dents • Dientes
Page 11
Anillo “O”
Engranaje de
deslizamiento
PL12--16BL
03/98
Gardner-Denver
16BL Angle Tools -- Gearing Assembly
“D”
Single Stage Gearing
for model: 16BL(P)260
< 37 >
ILLUS. “B”
60
61
62
4
•51
•43
•46
4
•53
65
67
66
68
Apply 222 Loctite
5
OFF
AUS
FERMÉ
APAGADO
1
1
4
See Service Notes.
Page 12
PL12--16BL
03/98
Gardner-Denver
Service Repair Parts for 16BL(P)260 (Angle Tools) Gearing Assembly
GB
D
F
E
Description
Benennung
Designation
Descripcíon
#
•
3
6
3
2
Index
Part Num.
Best. Nr.
Reference
Núm. Pieza
43
46
51
53
1011732
541487
541893
500511
O--Ring
Needle Bearing
Planet Gear (21T)
Needle Bearing
O--Ring
Nadellager
Planetengetriebe
Nadellager
Joint Torique
Palier à aiguilles
Engrenage à satellite
Palier à aiguilles
Anillo “O”
Cojinete de agujas
Piñon satélite
Cojinete de agujas
1
3
3
1
60
61
62
65
800116
541887
542090
542095
Sicherungsring
Scheibe
Zahnkreis
Planetenradträger
Bague de sécurité
Rondelle
Couronne dentée
Porte--satellites
Anillo de retención
Arandela
Engranaje de anillos
Portaengranajes
1
1
1
1
66
67
68
303162
542094
541904
Retaining Ring
Washer
Ring Gear (52T)
Planet Carrier -Includes 541888 Pins
(3 each)
Thrust Washer
Adapter
Front Nut
Druckscheibe
Zwischenstück
Überwurfmutter
Rondelle de butée
Adaptateur
Ecrou
Arandela de empuje
Adaptador
Tuerca
1
1
1
(#) Quantity • Stückzahl • Quantité • Cantidad
( T) Teeth • Zähne • Dents • Dientes
Page 13
PL12--16BL
03/98
Gardner-Denver
16BL Inline Tools -- Gearing Assemblies
“E”
< 37 >
ILLUS. “B”
60
61
OUTPUT
•49*
PLANETARY
•43
62
•46
4
Double Stage Gearing
for models: 16BL(P)120D3
16BL(P)086D3
16BL(P)065D3
16BL(P)046D3
and
16BL(P)120Q
16BL(P)086Q
•43
•46
•54
•50
•53
•52
*65
4
•45*
70
*65
•44*
OFF
AUS
FERMÉ
APAGADO
69
68
5
*63
1
PRIMARY
PLANETARY
75
78
•56
•51
•55
77
71
•57
*76
(Not to scale)
•58
73
64
OFF
AUS
FERMÉ
APAGADO
*72
1
4
5
*74
*•47
1
See Service Notes.
(*)
SQUARE DRIVE SPINDLES (Termination “D3”)
•
16BL086D3
16BLP086D3
Index
#
44
1
541899
(17T)
1
541899
(17T)
1
—
—
—
—
541899
(17T)
1
541899
(17T)
—
45
3
541894
(17T)
3
541894
(17T)
3
541893
(21T)
3
541893
(21T)
3
541894
(17T)
3
541894
(17T)
3
47
1
49
63
65
72
74
76
3
3
800216
541894
(17T)
1
1
1
1
1
542230
541916
—
541919
542220
•
16BL065D3
16BLP065D3
QK CHG SPINDLES (Term. “Q”)
16BL120D3
16BLP120D3
3
3
800216
541897
(20T)
—
—
—
—
—
542233
541917
542127
541919
—
•
16BL046D3
16BLP046D3
•
16BL120Q
16BLP120Q
•
16BL086Q
16BLP086Q
•
3
3
800216
541894
(17T)
3
3
800216
541897
(20T)
—
—
—
—
—
542231
541916
542127
541919
—
—
—
—
—
—
542232
541917
542127
541919
—
Page 14
3
3
800135
541894
(17T)
3
3
800135
541897
(20T)
—
—
—
—
—
542230
541902
—
541914
542220
—
—
—
—
—
542233
541926
542127
541914
—
—
—
—
—
—
3
PL12--16BL
03/98
Gardner-Denver
Service Repair Parts for 16BL (Inline Models) Double Stage Gearing Assemblies
GB
D
F
E
Description
Benennung
Designation
Descripcíon
Index
Part Num.
Best. Nr.
Reference
Núm. Pieza
43
1011732
O--Ring
O--Ring
Joint Torique
44
See “E”
Slip--On Gear (primary)
Steckritzel
Engrenage glissant
45
46
47
49
See “E”
541487
See “E”
See “E”
Planet Gear (primary)
Needle Bearing
Retaining Ring
Planet Gear (output)
Planetengetriebe
Nadellager
Sicherungsring
Planetengetriebe
Engrenage à satellite
Palier à aiguilles
Bague de sécurité
Engrenage à satellite
50
541888
Planet Pin (output)
Planetenradzapfen
Goujon à satellite
Piñon satélite
Cojinete de agujas
Anillo de retención
Piñon satélite
Pasador de piñon
satélite
51
542089
Ball Bearing
Rillenkugellager
Rouleau à billes
Drucktaste
Druckfeder
Buchse
#
•
2
4
“E”
“E”
“E”
6
“E”
“E”
“E”
12
“E”
“E”
3
6
Rodamiento a bolas
2
4
Bouton
Ressort
Tampon
Botón
Resorte
Tapón
1
1
1
3
3
3
1
1
1
1
3
3
3
3
Anillo “O”
Engranaje de
deslizamiento
TERMINATION “D3” MODELS
52
53
54
24499
9D6481
26989
Button
Spring
Plug
TERMINATION “Q” MODELS
55
56
57
58
1005164
540842
540800
503009
Steel Ball (1/8” Dia.)
Spring
Washer
Retaining Ring
Stahlkugel
Druckfeder
Scheibe
Sicherungsring
Bloom d’acier
Ressort
Rondelle
Bague de sécurité
Bola de acero
Resorte
Arandela
Anillo de retención
60
61
62
63
800116
541887
541891
See “E”
Retaining Ring
Washer
Ring Gear (52T)
Planet Carrier
(primary) -- includes
#541888 Pins (3 each)
Sicherungsring
Scheibe
Zahnkreis
Zwischenplatte
Bague de sécurité
Rondelle
Couronne dentée
Plaque de roue
intermédiaire
Anillo de retención
Arandela
Engranaje de anillos
Placa intermedia
64
541775
Bearing Spacer
Lagerdistanzstück
Entretoise de coussinet
Separador de
cojinetes
65
68
See “E”
541904
Planet Carrier
Front Nut
Porte--satellites
Ecrou
Portaengranajes
Tuerca
69
1019356
Wave Washer
Planetenradträger
Uberwurfmutter
Wellenförmige
unterlegscheibe
Rondelle en onde
Arandela ondulada
1
70
71
72
73
74
75
76
77
542096
542097
See “E”
542076
See “E”
542134
See “E”
541802
Gear Case
Retaining Nut
Reaction Bar
Retaining Ring
Spindle Washer
Spline Cover
Dead Handle
Cap Screw
Getriebegehäuse
Gewindering
Couvre--engrenages
Ecrou de retenue
Caja de engranaje
Tuerca de retención
Sicherungsring
Scheibe
Ring
Bague de sécurité
Rondelle
Anneau
Anillo de retención
Arandela
Anillo
Kopfschraube
Vis de chapeau
Tornillo de casquete
1
1
“E”
1
“E”
1
“E”
1
Hülse
Manchon
Manguito
1
1
1
“E”
1
“E”
1
TERMINATION “Q” MODELS
78
536592
Sleeve
(#) Quantity • Stückzahl • Quantité • Cantidad
( T) Teeth • Zähne • Dents • Dientes
Page 15
1
PL12--16BL
03/98
Gardner-Denver
16BL Inline Tools -- Gearing Assemblies
Single Stage Gearing
for models: 16BL(P)260D2
16BL(P)260Q
“F”
< 37 >
ILLUS. “B”
60
61
62
•43
•49
•46
4
•54
•53
•52
*65
•51
*65
1/4”
70
69
•55
68
5
•58
78
73
•56
OFF
AUS
FERMÉ
APAGADO
•57
*74
*•47
1
1
4
5
See Service Notes.
(*)
SQUARE DRIVE SPINDLES
(Termination “D2”)
QUICK CHANGE SPINDLES
(Term. “Q”)
Index
#
16BL260D2
16BLP260D2
•
16BL260Q
16BLP260Q
•
47
65
74
1
1
1
800216
542093
541919
3
—
—
800135
542092
541914
3
—
—
Page 16
PL12--16BL
03/98
Gardner-Denver
Service Repair Parts for 16BL (Inline Models) Single Stage Gearing Assemblies
Index
Part Num.
Best. Nr.
Reference
Núm. Pieza
43
46
47
49
51
1011732
541487
See “F”
541893
542089
GB
D
F
E
Description
Benennung
Designation
Descripcíon
O--Ring
Needle Bearing
Retaining Ring
Planet Gear (21T)
Ball Bearing
#
•
1
3
“F”
3
2
3
6
“F”
6
4
O--Ring
Nadellager
Sicherungsring
Planetengetriebe
Rillenkugellager
Joint Torique
Palier à aiguilles
Bague de sécurité
Engrenage à satellite
Rouleau à billes
Anillo “O”
Cojinete de agujas
Anillo de retención
Piñon satélite
Rodamiento a bolas
Drucktaste
Druckfeder
Buchse
Bouton
Ressort
Tampon
Botón
Resorte
Tapón
1
1
1
3
3
3
1
1
1
1
4
3
3
3
TERMINATION “D2” MODELS
52
53
54
23569
27722
26989
Button
Spring
Plug
TERMINATION “Q” MODELS
55
56
57
58
1005164
540842
540800
503009
Steel Ball (1/8” Dia.)
Spring
Washer
Retaining Ring
Stahlkugel
Druckfeder
Scheibe
Sicherungsring
Bloom d’acier
Ressort
Rondelle
Bague de sécurité
Bola de acero
Resorte
Arandela
Anillo de retención
60
61
62
65
800116
541887
542090
See “F”
Sicherungsring
Scheibe
Zahnkreis
Planetenradträger
Bague de sécurité
Rondelle
Couronne dentée
Porte--satellites
Anillo de retención
Arandela
Engranaje de anillos
Portaengranajes
68
541904
Retaining Ring
Washer
Ring Gear (52T)
Planet Carrier -includes #541888 Pins
(3 each)
Front Nut
Ecrou
Tuerca
1
69
1019356
Wave Washer
Uberwurfmutter
Wellenförmige
unterlegscheibe
Rondelle en onde
Arandela ondulada
1
70
73
74
542091
542076
See “F”
Gear Case
Retainer Ring
Spindle Washer
Getriebegehäuse
Sicherungsring
Scheibe
Couvre--engrenages
Bague de sécurité
Rondelle
Caja de engranaje
Anillo de retención
Arandela
1
1
“F”
Hülse
Manchon
Manguito
1
1
1
“F”
TERMINATION “Q” MODELS
78
536592
Sleeve
(#) Quantity • Stückzahl • Quantité • Cantidad
( T) Teeth • Zähne • Dents • Dientes
Page 17
1
PL12--16BL
03/98
Gardner-Denver
929697 (Code “AM3”) 3/8” Square Drive Angle Head -- Medium Duty
“G”
OFF
AUS
FERMÉ
APAGADO
•81
•82
1
•83
•84
97
96
•85
•86 =
4
GB ( = ) NOTE: ALWAYS replace Bevel Gear and Bevel Pinion IN
PAIRS since both should wear equally.
D HINWEIS: Die Kegelzahnräder und Ritzel sind IMMER
PAARWEISE zu ersetzen, da beide Teile gleichmäßig abnutzen
sollten.
F REMARQUE: TOUJOURS remplacer l’Engrenage conique et le
Pignon conique PAR PAIRES car ils doivent tous les deux s’user
de la même façon.
E NOTA: Reemplace SIEMPRE el engranaje cónico y el piñón
cónico EN PARES ya que ambos deben gastarse de forma pareja.
95
•87
=
4
•88
•92
•89
•93
Loctite
#222
Secure threads with ...
Schraubensicherung ...
Plaque d’arret ...
Asegurar las roscas con
1
94
•90
•91
3/8”
OFF
AUS
FERMÉ
APAGADO
1
4
See Service Note Page.
Siehe Wartungshinweisseite
Consulter la page de notes de service.
Consulte la página de notas de servicio.
( • ) Indicates recommended spare part.
See also chart on next page.
Page 18
PL12--16BL
03/98
Gardner-Denver
Service Repair Parts for #929697 (Code “AM3”) 3/8” Square Drive Angle Head -- Medium Duty
GB
Index
Part Num.
Best. Nr.
Reference
Núm. Pieza
Part Num.
81
82
83
84
85
86
87
923297
098780
066810
901862
526942
930880
500499
88
Description
D
F
Benennung
Designation
Anneau de fixation
Joint Torique
Rouleau à billes
Anneau de fixation
Roulement à aiguilles
Pignon conique
Roulement à aiguilles
E
Descripcíon
•
1
1
1
1
1
1
1
3
3
1
3
1
1
1
1
1
3
3
3
3
1
Sicherungsring
O--Ring
Rillenkugellager
Sicherungsring
Nadellager
Antriebskegelrad
Nadellager
929211
Retaining Ring
O--Ring
Ball Bearing
Retaining Ring
Needle Bearing
Bevel Pinion
Needle Bearing
Output Work Spindle &
Bevel Gear
89
90
91
92
93
281080
040825
914517
905084
918163
Plug
Spring
Pin
O--Ring
Shaft Seal
Buchse
Druckfeder
Stift
O--Ring
Wellendichtring
Tampon
Ressort
Goupille
Joint Torique
Sceau
Tapón
Resorte
Pasador
Anillo “O”
Sello
1
1
1
1
1
94
95
96
97
929177
929666
922629
923175
Retaining Nut
Angle Housing
Shim Ring
Lock Nut
Gewindering
Winkelkopf-- gehäuse
Paßscheibe
Überwurfmutter
Ecrou de retenue
Cage d’équerre
Rondelle d’ajustage
Ecrou indésserrable
Tuerca de retención
Alojamiento angular
Anillo de ajuste
Tuerca de fijación
1
1
1
1
(#) Quantity • Stückzahl • Quantité • Cantidad
Page 19
Anillo de retención
Anillo “O”
Rodamiento a bolas
Anillo de retención
Cojinete de agujas
Piñon cónico
Cojinete de agujas
#
PL12--16BL
03/98
Gardner-Denver
932981 (Code “AL2”) 1/4” Square Drive Angle Head -- Light Duty
“H”
OFF
AUS
FERMÉ
APAGADO
112
=
1
110
•100
111
•101
4
•102
=
4
GB ( = ) NOTE: ALWAYS replace Bevel Gear and Bevel Pinion IN
PAIRS since both should wear equally.
D HINWEIS: Die Kegelzahnräder und Ritzel sind IMMER
PAARWEISE zu ersetzen, da beide Teile gleichmäßig abnutzen
sollten.
F REMARQUE: TOUJOURS remplacer l’Engrenage conique et le
Pignon conique PAR PAIRES car ils doivent tous les deux s’user
de la même façon.
E NOTA: Reemplace SIEMPRE el engranaje cónico y el piñón
cónico EN PARES ya que ambos deben gastarse de forma pareja.
•103
1/4”
•107
•108
•109
•104
•105
•106
1
113
OFF
AUS
FERMÉ
APAGADO
1
4
See Service Note Page.
Siehe Wartungshinweisseite
Consulter la page de notes de service.
Consulte la página de notas de servicio.
( • ) Indicates recommended spare part.
See also chart on next page.
Page 20
PL12--16BL
03/98
Gardner-Denver
Service Repair Parts for #932981 (Code “AL2”) 1/4” Square Drive Angle Head -- Light Duty
Index
Part Num.
Best. Nr.
Reference
Núm. Pieza
100
101
102
922149
922148
922774
103
GB
D
F
Description
Benennung
Designation
E
Descripcíon
#
•
3
2
Sicherungsring
Rillenkugellager
Antriebskegelrad
Anneau de fixation
Rouleau à billes
Pignon conique
Anillo de retención
Rodamiento a bolas
Piñon cónico
1
1
1
925951
Retaining Ring
Ball Bearing
Bevel Pinion
Output Work Spindle &
Bevel Gear
Kegelrad kpl.
roue conique cpl.
con. piñon cónico
1
104
105
106
107
108
109
921677
902180
902853
915345
904693
915346
Ball Bearing
Circlip
O--Ring
Pin
Spring
Plug
Rillenkugellager
Sicherungsring
O--Ring
Stift
Druckfeder
Buchse
Rouleau à billes
bague de sécurité
Joint Torique
Goupille
Ressort
Tampon
Rodamiento a bolas
Anillo de retención
Anillo “O”
Pasador
Resorte
Tapón
1
1
1
1
1
1
110
111
112
113
922771
922772
922769
928937
Union Nut
Threaded Sleeve
Angle Housing
Front Retaining Nut
Überwurfmutter
Gewindehülse
Winkelkopf-- gehäuse
Überwurfmutter
écrou raccord
douille filetée
Cage d’équerre
Ecrou indésserrable
tuerca de unión
manguito roscado
Alojamiento angular
Tuerca de fijación
1
1
1
1
(#) Quantity • Stückzahl • Quantité • Cantidad
Page 21
2
3
3
3
3
3
PL12--16BL
03/98
Gardner-Denver 16BL Series
SERVICE NOTES
1
ILLUSTRA-TION
Index
Num.
Tightening Torque
Anzugsmoment
Torsion de Serrage
Torsión de Apriete
Ft. Lbs.
A
B
C, D
E
F
G
H
5
16
21
28
40
68
68
71
68
94
97
110
113
2
Ref: “A”
< 12 >
Nm
< 13 >
1.1--1.6
34--41
47--54
1.1--1.6
5.6--8.5
47--54
47--54
41--47
47--54
18--22
34--40
27--34
18--22
10--14 (In--Lbs)
25--30
35--40
10--14 (In--Lbs)
50--75 (In--Lbs)
35--40
35--40
30--35
35--40
13--16
25--29
20--25
13--16
3
Ref: “B”
D Insert Spring < 13 > into Switch Actuator < 12 >
as shown.
D
4
Ref: “C”, “D”, “E”, “F”, “G”, “H”
< 37 >
< 86, 102 >
< 88, 103 >
See NOTE
CAUTION
MOLYKOTE
Order No.
Bestell--Nr.
Référence
Referencia
Use part #540394
(available in 2.8 oz. tubes)
D NOTE: Some transducers are physically
identical, but are NOT interchangeable. Check
part number stamped on forward end.
D NOTA:
5
TEFLON GREASE
Ref: “E”, “F”
<72>
PLANET GEARS
and ROLLER BEARINGS
OFF
AUS
FERMÉ
APAGADO
Tighten or remove Front Nut < 72 >
with an adjustable spanner wrench (3/16” pins).
PINION GEARS,
SLIP--ON GEARS,
PLANET CARRIERS.
Page 22
RING GEARS
Order No.
Bestell--Nr.
Référence
Referencia
Use part #541445
(available in 1 Lb. can)
or, part #541444
(2 oz. tube)
AMERICAS
CooperTools
P.O. Box 1410
Lexington, South Carolina 29071-1410
Phone: 803-359-1200
Fax: 803-359-2013
www.coopertools.com
EUROPE
Cooper Power Tools GmbH & Co.
Postfach 30
D-73461 Westhausen/Wűrtt
Tel: (49) 7363-810
Fax: (49) 7363-81222