AirPro® Compressed Air Piping System

Transcription

Technical
PDF Published October 17, 2013
AirPro Compressed Air
Piping System
®
Pipe, Fittings + Pipe Supports
Page
Technical Specifications
i-x
Pipe
1
Socket Fusion Fittings
Couplings
90o elbows
45o elbows
Tees
Reducing tees
Concentric reducers
End caps
Threaded adaptors
ANSI flange adaptors
ANSI backing rings
Metric flange adaptors
Metric backing rings
1
2
2
3
3
4
5
6
7
7
8
8
Electro Fusion Fittings
Couplings
9
Valves
Ball valves
10
Non-ANSI Fittings
90o elbow adaptors
Male threaded adaptors-R thread
Threaded adaptors-R thread
11
12
13
Piping Supports
Pipe clips
14-15
10/13 ©Chemline Plastics Limited 2013
Chemline is a registered trademark of Chemline Plastics Limited
55 Guardsman Road
Thornhill, Ontario
Canada, L3T 6L2
ISO 9001:2008 Certified
t.905.889.7890
f.905.889.8553
[email protected]
www.chemline.com
Piping System
®
Advantages of AirPro®
AirPro® piping systems are specifically designed for compressed air and has
CRN certification. AirPro® is made of Solvay Eltex TUB 124 blue high density
polyethylene (HDPE) resin and is extremely ductile, light weight, corrosion resistant
and creates minimal system pressure drop. Installation is faster, more flexible and
installed cost is lower than metal systems.
AirPro® is not affected by condensate and moist environments which cause most
metal systems to scale, pit or corrode, resulting in increased system pressure
drop. It is chemically resistant to synthetic and mineral oils in the air released by
compressors1.
PE 100 provides excellent chemical resistance to a multitude of acids, alkalies and
hydrocarbons.
1Consult factory for actual recommendations.
Features of AirPro® Systems
excellent resistance to compressor oils and moist ambient air
excellent stress cracking resistance
l
high impact resistance
l
wide temperature range (between –50°C and +60°C)
l
installation is fast, flexible, and low cost
lcorrosion resistant
l
low frictional resistance
l
lower flow noise level
l
l
Other Features
low specific weight of 0.96g/cm³, (PVC 1.40g/cm³, steel 7.86 g/cm³)
very good chemical resistance
l
high weathering resistance
lno conductivity
lvery good abrasion resistance
lfrost resistant
l
very good thermal insulating property
lrodent resistant
l
resistant to any microbial corrosion
l
l
UV Stability
Air-Pro is recommended for indoor application only as PE100 is affected by direct
sunlight over time. For outdoor installation make sure that Air-Pro is sufficiently
protected against UV by using a UV-resistant (generally black) insulation material.
i
Price List AD08-1
technical
Piping System
®
technical
Specific Material Properties of PE100
Physical
Property
Standard
Unit
PE100
Specific Density at 23oC
ISO 1183
g/cm3
0.95
MFR 230/5
ISO 1133
g/10min
6
Tensile Stress at Yield
ISO 527
MPa
25
psi
3,625
Mechanical Properties
Melt Flow Index
Elongation at Yield
ISO 527
%
9
Elongation at Break
ISO 527
%
>600
ISO 179
kJ/m2
no break
ISO 179
kJ/m2
Impact Strength unnotched at 23oC
Impact Strength notched at 23oC
Thermal
Properties
16
6
Impact Strength notched at –30oC
Ball indentation hardness acc. Rockwell
Flexural strength
Modulus of elasticity
Electrical
Properties
no break
Impact Strength unnotched at –30 C
o
ISO 2039-1
ISO 178
ISO 527
MPa
46
psi
6,670
MPa
24
psi
3,480
MPa
1,100
psi
159,500
Vicat-Softening point VST/B/50
ISO 306
°C
77
Heat deflection temperature HDT/B
ISO 75
°C
75
Linear coefficient of thermal expansion
DIN 53752
10-4
Thermal conductivity at 20°C
DIN 52612
W/(mxK)
0.4
UL94
–
94-HB
DIN 4102
–
B2
Specific volume resistance
VDE 0303
ohm cm
>1016
Specific surface resistance
VDE 0303
ohm
>1013
Relative dielectric constant at 1 MHz
DIN 53483
–
2.3
Dielectric strength
VDE 0303
kV/mm
70
Flammability
1.8
/ °C
ECC 90/128
–
yes
FDA
–
–
yes
UV Stabilized
–
–
yes
Colour
–
–
blue
Physiologically non-toxic
Permissible Operating Pressures
for AirPro®
AirPro® piping systems are designed for continuous
operating temperature of 20°C at a maximum
operating pressure of 230 psi (16 bar). The
values detailed in the table show the acceptable
permanent pressure for pipe and fittings in industrial
compressed-air piping systems for a particular
operating temperature and operating period.
Operating
Temperature
(oF)
(oC)
Operating
Periods
(Years)
Permissible
Operating Pressure
(bar)
(psi)
20
68
50
230
16.0
30
86
50
200
14.0
40
104
50
180
12.5
50
122
15
165
11.4
60
140
5
150
10.3
Price List AD09-1 ii
Piping System
®
technical
Standard Size Range
Pipe Diameter (mm)
Outside
Pipe Diameter (mm)
Thickness
s (mm)
Inside
Outside
Inside
Thickness
s (mm)
20
14.4
2.8
63
45.6
8.7
25
18.0
3.5
75
54.4
10.3
32
23.2
4.4
90
65.0
12.5
40
28.8
5.6
110
79.6
15.2
50
36.2
6.9
Pipe Sizing
Designing pipe line sizes for a compressed air system is considerably different from designing a fluid system. Gases are
compressible, so there are more variables to be considered. Designs should take current and future demands into account to
prevent unnecessary pressure drops. Elevated pressure drops represent unrecoverable energy and financial losses.
Main Lines
Normal compressed air systems incorporate two types of lines, the mains and the branches. A generally accepted value for
velocity through a main air line is 6 meters per second.
The main lines are used to carry the bulk of the compressed air and undersizing them can create large pressure drops and
high velocities throughout the system. Undersized mains can also cause additional problems from condensed water as high air
velocities can pick up this water and carry it down the line.
In general, systems should be oversized rather than undersized. Oversizing will create a greater initial expense but will generally
prove to be cost effective over time. Properly sized mains reduce pressure drop and velocity and the extra volume acts as an
added receiver, reducing compressor demand and allowing for future expansion.
Fittings
Fittings (such as 90° elbows) increase the flow resistance and pressure drop of the complete system caused by the change in
flow direction. The influence of the fittings can be calculated by means of equivalent lengths which can then be added to the
pipe length using the following formula.
Lequ. =
ξ x di
λ x 1,000
Lequ. = equivalent length (m)
di
= pipe inside diameter (mm)
ξ
= drag coefficient
λ
= coefficient of friction = 0.02
For the equivalent lengths please refer to the table below.
Equal Pipe Length in (m)
Fitting
ξ
da20
da25
da32
da40
da50
da63
da75
da90
da110
45° elbow
0.30
0.2
0.3
0.3
0.4
0.5
0.7
0.8
1.0
1.2
90° elbow
1.12
0.8
1.0
1.3
1.6
2.0
2.6
3.1
3.7
4.5
Tee main direction 0.35
0.3
0.3
0.4
0.5
0.6
0.8
0.9
1.1
1.4
Tee branch
1.30
0.9
1.2
1.5
1.9
2.4
3.0
3.5
4.2
5.2
Reducer
0.03
0.0
0.0
0.0
0.1
0.1
0.1
0.1
0.1
0.2
Ball valve
0.12
0.1
0.1
0.1
0.2
0.2
0.3
0.3
0.4
0.5
iii
Price List AD08-1
Piping System
®
technical
Approximation formula for calculating Pipe Inside Diameter
The pipe inside diameter is normally calculated by means of an approximation formula assuming that the compressed-air
temperature is equivalent to the intake temperature.
A suitable approximation can be achieved by the following equation:
di=
di
L
V
∆p
p
5
450 x L x V1.85
∆p x p
= pipe inside diameter (mm)
= nominal length of pipeline (m)
= flow rate (l/sec)
= pressure drop (bar)
= excess operating pressure (bar)
A second method is to calculate the pipe outside diameter by using a nomogram based on the formula above. The nomogram
shown is specially adapted to Air-Pro pipes and relates directly to the required outside diameter. The outside diameter can be
calculated by entering the known parameters such as pressure drop, operating pressure, flowrate and length of piping system.
The use of the outside diameter is advantageous as a subsequent conversion from inside to outside diameter is no longer
required. Another advantage of the nomogram is to find the fifth parameter when four parameters are known.
Nomogram for Calculation of Pipe Outside Diameter
Length of the pipe (L) in meters
1
2
5
10
20
50
100
200
500
1000
2000
1
1.5
2
20
3
5
32
10
40
15
20
50
30
50
63
75
Volumetric flow rate (V) in l/sec
Outside pipe diamteer (OD) in mm
25
100
90
200
110
300
400
0.002
0.01
0.05
0.1
0.2
Pressure decrease in the pipe (delta P) in bar
0.5
1
2
4
6
10
15
500
Working pressure (P) in bar
Price List AD08-1 iv
Piping System
®
technical
Supporting Distances
The support distances normally depend on the mechanical properties of the pipe material, the pipe dimension, the specific
weight of the flow media, the operating temperature and the piping layout. The support distances shown in the table refer to
compressed air with a density of 1.3 kg/m³. The calculation of the support distances is based on a maximum deflection between
two pipe supports of Length (L)/500.
To achieve wider support distances especially for smaller pipe diameters (da 20 – 40mm), continuous pipe supports can be used.
For vertical piping the specified distances can be increased by about 50%.
Support Distances for the AirPro® Pipe
Pipe Diameter (mm)
Outside
Inside
Support Distance L in (mm)
Thickness
s (mm)
20oC / 68oF
30oC / 86oF
40oC / 104oF 50oC / 122oF 60oC / 140oF
20
14.4
2.8
830
790
730
660
640
25
18.0
3.5
960
920
850
770
740
32
23.2
4.4
1,140
1,000
1,000
900
880
40
28.8
5.6
1,320
1,260
1,160
1,050
1,010
50
36.2
6.9
1,530
1,460
1,350
1,220
1,180
63
45.6
8.7
1,790
1,700
1,570
1,420
1,380
75
54.4
10.3
2,010
1,910
1,770
1,600
1,550
90
65.0
12.5
2,270
2,160
2,000
1,800
1,740
110
79.6
15.2
2,590
2,470
2,280
2,060
1,990
Thermal Expansion and Flexibility Analysis
Thermoplastic materials will expand and contract with changes in temperature. Note: This could be a temperature change from
the initial installation temperature.
To calculate the expected expansions, use the following simplified equation and type into the fields below:
# L=a x # T x
# L
L
= change in length due to the temperature change (mm) .......................................................................
a = linear coefficient of expansion (for AirPro® PE100 = 0.18 mm/m x oC) ..................................................
# T = difference in temperature (oC) ...............................................................................................................
L = pipe length (m) ......................................................................................................................................
v
Price List AD08-1
0.00
0.18
0.00
0
mm
0.18
o
C
m
Piping System
®
technical
Design of Expansion Loops and Offsets
To accommodate large expansions in long straight runs of pipe, an expansion loop or offset can be designed into a system. To
determine the size of a loop or offset, use the following two equations and type into the fields below:
Expansion Loop:
A=
C
da x
#L
=
0
Offset:
A=
C
2da x
#L
=
0.00
A
= minimum straight length (mm)
C
= material-based constant (for PE100 = 26)
da
= pipe outside diameter (mm) ........................
∆L = change in length (mm) .................................
Expansion Loop
26
0
0
Offset
mm
mm
Condensate Drainer
Condensate can form due to temperature and pressure changes (especially in systems
without effective air drying) and can cause problems with corroding and damaging of
equipment.
The most cost-effective solution to prevent water from entering the branch lines is to
use goose neck fittings for the installation of tees, drawing air off the top of the main
line, leaving condensed water. A water drainer which offers better protection can also
be used for complicated piping systems.
Testing a System
Testing an Air-Pro system can take place shortly after the installation is complete (normally one hour after the last weld) because
the joining procedure does not require a curing time.
The system should be brought up to 50 psi and checked for leaks. The test should continue in gradual steps of 10 psi until the
desired pressure is reached (usually 1.5 times design pressure). Each joint should be checked using a soap solution that will
bubble if a leak is present.
Note: There will be some gradual drop in pressure due to the natural creep and elongation of the pipe wall as well as the
compression of the air.
Hold pressure for 1 hour. If the pressure has decreased without any indication of a leak, increase it to the original level. If
pressure loss is not evident, continue testing for a minimum of 2 hours to a recommended duration of 12 hours.
Price List AD08-1 vi
Piping System
®
technical
Installation
Welding Procedure
The AirPro® light weight design allows for easy installation and is assembled using socket fusion equipment. For socket welding,
the pipe end and socket fittings are heated to welding temperature by means of a socket and spigot heater inserts. Socket
welding may be manually performed on pipe diameters up to 2.0” (63 mm). Larger sizes require a Bench Socket Tool due to the
required joining forces. In sizes greater than 1”, a bench style machine may be preferred for ease of operation.
Socket fusion is fairly tolerant to weather conditions and is simple to do. Untrained personnel can be trained in a short period of
time to make consistent and reliable joints. Mechanically the welds are reliable, and fairly easy to inspect. Socket fusion is ideal
for smaller systems and is quite simple and practical for welding 1/2” to 1”. Systems consisting primarily of 3” and 4” are better
suited for butt fusion, as the equipment is smaller and easier to use in tight locations.
Socket Welding Procedure
A brief procedure is outlined below for welding AirPro systems.
®
1) A. Assemble tool with appropriate heater inserts for the pipe size to be
welded. Prepare work area and, if available, insert heater in a vice for
easier usage (hand held machine).
Schematic of Socket Fusion
Welding Process
Heating Element
Fitting
Pipe
B. P
lug in the heater (110VAC) and heat to a temperature between 250
to 270oC (482 to 518oF).
Weld
Preparation
2) A. C
ut the pipe faces at right angles and remove the burrs with a
deburring tool. For sizes 1-1/4” and larger the ends of the pipe must
be chamferred using a scraper tool. Work the pipe face until the
blades of the scraper are flush with the pipe end.
B. C
lean the pipe and fitting surfaces with lint free paper and isopropyl
alcohol.
C. M
ark the depth of the socket on the pipe in order to ensure that the
pipe is inserted to the correct depth during heating (per chart).
D. Clean heater inserts and check the unit’s temperature.
Alignment
and Pre-Heating
3) A. A
lign the pipe and fitting in the machine with the heating element
inserts.
B. Q
uickly and smoothly push the fitting and pipe in an axial direction
until the fitting bottoms out and the pipe reaches the marked depth
(per chart).
C. Heat for the indicated times (per chart).
D. A
fter heating time is finished, quickly remove pieces from the heater
and fit them together until pipe has been inserted to the mark. Allow
time to cool (per chart).
Joining
and Cooling
AirPro® Welding Parameters
Pipe Outside
Diameter (mm)
Pipe Chamfer
(mm)
Pre-Heating
Time (sec)
Adjusting
Time (sec)
Insertion
Depth (mm)
Cooling Time
Fixed (sec)
Cooling Time
Sum (min)
20
2
5
4
14
6
2
25
2
7
4
15
10
2
32
2
8
6
17
10
4
40
2
12
6
18
20
4
50
2
18
6
20
20
4
63
3
24
8
26
30
6
75
3
30
8
29
30
6
90
3
40
8
32
40
6
110
3
50
10
35
50
8
vii Price List AD08-1
Piping System
®
technical
Installation
Electrofusion Welding Procedure
In electro-fusion welding, special socket couplings with integrated resistance wires
are used. When a current is applied to the outer terminals on the couplings, the wires
heat up and weld the socket to the pipes, resulting in a smooth surface. This welding
method features low voltage, ease of use and high automation. Welders have bar code
identification to automatically set the level and duration of the welding current during
the welding process and stores them for use in assemblies where traceability of each
weld is necessary.
Detachable Joints
Flanges
Unions
Price List AD08-1 viii
Piping System
®
technical
Reference Projects
BMW Engine Factory, Steyr, Austria
Material: PE 100 blue
Dimension: 20mm to 110mm
Operating pressure: 120 psi (8 bar)
The pipeline for compressed air in the largest engine factory of the BMW group all done with Air-Pro PE 100 blue pipe and
fittings in sizes from 20mm up to 110mm. The piping system is designed for maximum operating pressure of 120 psi (8 bar) and
a life time of more then 50 years. All pipe and fittings are welded together through socket welding and electro fusion welding.
ix Price List AD08-1
Piping System
®
technical
Reference Projects
Limestone Factory, Sermuth
Operating pressure: up to 16 bar
Length: 500 m
The pipeline for compressed air for different work stations all done with AirPro® PE 100 blue pipe and fittings in sizes from 63mm
to 110mm. The piping system is designed for maximum operating pressure of 230 psi (16 bar) and a life time of more then 50
years. All pipe and fittings are welded together through socket welding and electro fusion welding.
BMW Leipzig, Germany
Operating pressure: up to 16 bar
Length: 8,400 m
The complete underground pressure piping system for compressed air supply in the BMW factory has been done with AirPro® PE
100 blue pipe and fittings. All pipe and fittings are welded together through socket welding and electro fusion welding.
Price List AD08-1 x
Piping System
®
pipe + socket fusion
Pipe
Tuyau
Product 705
Produit 705
Blue Polyethylene-PE100
Extruded
Polyethylène Bleu-PE100
Expulsé
SDR 7.4 / ISO S-3.2 / Maximum Operating Pressure 235 psi (16 bar)
da
OD
mm Nom.
mm
20
1/2”
2.8
0.15
AP.705.0020.07
25
3/4”
3.5
0.24
AP.705.0025.07
32
1”
4.4
0.38
AP.705.0032.07
40
1-1/4”
5.5
0.60
AP.705.0040.07
50
1-1/2”
6.9
0.94
AP.705.0050.07
63
2”
8.6
1.47
AP.705.0063.07
75
2-1/2”
10.3
2.09
AP.705.0075.07
90
3”
12.3
2.99
AP.705.0090.07
110
4”
15.1
4.48
AP.705.0110.07
Weight
Poids
kg/m
s
Item No.
*Weights are per meter, supplied in 5 meter lengths.
*Au mètre, fourni en longueurs de 5 mètres.
Socket Couplings
Accouplements de douille
Product 053
Produit 053
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
Weight
Poids
kg
dsp
k
t
L
Nom.
mm
mm
mm
mm
20
1/2”
29.4
3
16.0
35
0.01
AP.053.0020.07
25
3/4”
35.1
3
18.0
39
0.02
AP.053.0025.07
32
1”
43.2
3
20.0
43
0.03
AP.053.0032.07
40
1-1/4”
51.8
3
22.0
47
0.04
AP.053.0040.07
50
1-1/2”
64.4
4
24.0
52
0.07
AP.053.0050.07
63
2”
81.3
2
29.0
60
0.11
AP.053.0063.07
75
2-1/2”
92.5
3
33.5
70
0.15
AP.053.0075.07
90
3”
115.0
6
37.0
79
0.28
AP.053.0090.07
110
4”
133.8
6
42.0
90
0.39
AP.053.0110.07
mm
1
da
OD
Price List AP08-1
**Indicates regularly stocked items.
Consult Chemline Plastics for availability.
Subject to change without notice.
Item No.
Piping System
®
socket fusion fittings
90o Elbows
Coudes 90o
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
Product 051
da
OD
Produit 051
Weight
Poids
kg
dsp
k
t
Nom.
mm
mm
mm
20
1/2”
29.3
14
16
0.02
AP.051.0020.07
25
3/4”
35.1
17
18
0.03
AP.051.0025.07
32
1”
43.2
20
20
0.05
AP.051.0032.07
40
1-1/4”
53.3
25
22
0.09
AP.051.0040.07
50
1-1/2”
65.5
28
25
0.14
AP.051.0050.07
63
2”
81.0
35
28
0.27
AP.051.0063.07
75
2-1/2”
92.0
38
33
0.32
AP.051.0075.07
90
3”
113.7
49
36
0.58
AP.051.0090.07
110
4”
132.5
57
43
0.88
AP.051.0110.07
mm
45° Elbows
Coudes 45°
Product 050
Produit 050
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
Item No.
da
OD
dsp
k
t
mm
mm
mm
Weight
Poids
kg
Item No.
mm
Nom.
20
1/2”
30
11.0
16.0
0.02
AP.050.0020.07
25
3/4”
35
14.0
18.0
0.03
AP.050.0025.07
32
1”
43
17.0
20.0
0.04
AP.050.0032.07
40
1-1/4”
53
21.0
22.0
0.07
AP.050.0040.07
50
1-1/2”
65
26.0
24.0
0.09
AP.050.0050.07
63
2”
81
33.0
29.0
0.19
AP.050.0063.07
75
2½”
92
38.5
32.5
0.25
AP.050.0075.07
90
3”
113
46.0
37.0
0.44
AP.050.0090.07
110
4”
135
56.0
42.0
0.68
AP.050.0110.07
Price List AP08-1 2
Piping System
®
Tees
Pièces en T
Product 056
Produit 056
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
da
OD
dsp
t
k
Weight
Poids
kg
L
mm
mm
1/2”
29.1
14.0
16
60
0.03
AP.056.0020.07
25
3/4”
35.2
17.0
18
70
0.05
AP.056.0025.07
32
1”
43.0
21.0
20
82
0.07
AP.056.0032.07
40
1-1/4”
53.0
25.0
22
94
0.11
AP.056.0040.07
50
1-1/2”
65.0
30.0
24
108
0.18
AP.056.0050.07
63
2”
81.0
36.5
29
131
0.31
AP.056.0063.07
75
2-1/2”
93.0
34.0
31
155
0.46
AP.056.0075.07
90
3”
114.0
51.0
37
185
0.86
AP.056.0090.07
110
4”
134.0
57.0
44
205
1.12
AP.056.0110.07
mm
mm
Reducing Tees
Pièces en T réduites
Product 055
Produit 055
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
da/da1
OD/OD1
mm
3
Item No.
Nom.
20
mm
Weight
Poids
kg
dsp
dsp1
z
L
t
t1
mm
mm
mm
mm
mm
mm
25/20
34.8
29.9
31.9
68.5
18
16
0.05
AP.055.2520.07
32/20
43.0
29.9
39.8
79.7
20
16
0.07
AP.055.3220.07
32/25
43.0
35.0
40.0
79.5
20
18
0.07
AP.055.3225.07
40/20
53.0
29.7
44.8
89.9
22
16
0.10
AP.055.4020.07
40/25
53.2
35.3
46.8
90.5
22
18
0.10
AP.055.4025.07
40/32
53.0
43.0
45.0
91.0
22
20
0.10
AP.055.4032.07
50/20
65.4
30.0
50.0
110.0
24
16
0.17
AP.055.5020.07
50/25
65.5
35.5
51.0
110.0
24
18
0.17
AP.055.5025.07
50/32
65.0
43.0
54.0
108.0
24
20
0.17
AP.055.5032.07
50/40
65.0
53.0
52.5
107.0
24
22
0.17
AP.055.5040.07
63/25
81.0
36.0
65.0
130.0
29
18
0.28
AP.055.6325.07
63/32
81.0
43.5
65.0
130.0
29
20
0.29
AP.055.6332.07
63/40
81.0
53.0
65.0
130.0
29
22
0.29
AP.055.6340.07
63/50
81.0
66.0
65.0
130.0
29
24
0.30
AP.055.6350.07
Price List AP08-1
Item No.
Piping System
®
W
Concentric Reducers
Réducteurs concentriques
Product 057
Produit 057
Injection moulded
Spigot by Socket welding
Moulé à injection
Soudure à broche par douille
da/da1
OD/OD1
mm
dsp
L
t
W
mm
mm
mm
mm
25/20
30.0
39.0
16.0
2.3
0.01
AP.057.2520.07
32/20
30.0
45.5
16.0
2.9
0.02
AP.057.3220.07
32/25
35.0
45.0
18.0
2.9
0.02
AP.057.3225.07
40/20
29.5
50.0
16.0
3.7
0.02
AP.057.4020.07
40/25
34.5
50.0
18.0
3.7
0.02
AP.057.4025.07
40/32
42.8
50.0
20.0
3.7
0.03
AP.057.4032.07
50/20
29.4
55.0
16.0
4.6
0.03
AP.057.5020.07
50/25
34.7
55.0
18.0
4.6
0.03
AP.057.5025.07
50/32
43.7
55.0
20.0
4.6
0.04
AP.057.5032.07
50/40
52.8
55.0
22.0
4.6
0.05
AP.057.5040.07
63/25
34.8
65.0
18.0
5.8
0.06
AP.057.6325.07
63/32
42.9
65.0
20.0
5.8
0.07
AP.057.6332.07
63/40
52.8
65.0
22.0
5.8
0.07
AP.057.6340.07
63/50
64.8
65.0
24.0
5.8
0.08
AP.057.6350.07
75/50
65.0
87.0
24.4
6.8
0.14
AP.057.7550.07
75/63
81.5
64.0
29.0
6.8
0.15
AP.057.7563.07
90/63
80.8
87.8
29.0
8.2
0.19
AP.057.9063.07
Weight
Poids
kg
Item No.
90/75
93.0
86.6
32.0
8.2
0.19
AP.057.9075.07
110/63
81.2
90.0
29.0
10.0
0.26
AP.057.1163.07
110/90
113.8
88.7
37.0
10.0
0.30
AP.057.1190.07
Price List AP08-1 4
Piping System
®
End Caps
Montures d’embout
Product 054
Produit 054
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
5
da
OD
mm Nom.
mm
20
1/2”
29.0
32
26
25
3/4”
35.0
38
32
1”
43.0
47
40
1-1/4”
52.5
50
1-1/2”
64.5
63
2”
75
Weight
Poids
kg
Item No.
16
0.01
AP.054.0020.07
30
18
0.01
AP.054.0025.07
35
20
0.02
AP.054.0032.07
58
38
22
0.04
AP.054.0040.07
70
50
24
0.07
AP.054.0050.07
82.0
87
59
29
0.13
AP.054.0063.07
2-1/2”
92.5
98
67
32
0.16
AP.054.0075.07
90
3”
113.0
119
77
37
0.29
AP.054.0090.07
110
4”
135.0
141
94
42
0.44
AP.054.0110.07
Price List AP08-1
dsp
d2
mm
L
mm
t
mm
Piping System
®
Female Threaded
Adaptors
Adapteurs filetés
femelles
Product 082.1
Produit 082.1
With nickel plated brass female
NPT threads
Injection moulded
Socket welding
Avec laiton plaqué de nickel fileté
femelle NPT
Moulé à injection
Soudure à douille
da
OD
mm Nom.
“NPT”
dsp
L
L1
t
sw
mm
mm
mm
mm
mm
mm
Weight
Poids
kg
Item No.
20
1/2”
1/2”
42.0
41
14.0
16
32
0.14
AP.082.2021.07
25
3/4”
3/4”
46.0
41
18.0
18
36
0.18
AP.082.2526.07
32
1”
1”
53.0
47
20.0
20
39
0.21
AP.082.3233.07
40
1-1/4”
1-1/4”
65.5
51
21.0
22
50
0.33
AP.082.4041.07
50
1-1/2”
1-1/2”
77.4
58
25.5
24
60
0.58
AP.082.5051.07
63
2”
2”
90.5
65
29.0
29
70
0.76
AP.082.6364.07
Male Threaded
Adaptors
Adapteurs filetés
males
Product 083.1
Produit 083.1
With nickel plated brass male
NPT threads
Injection moulded
Socket welding
Avec laiton plaqué de nickel fileté
males NPT
Moulé à injection
Soudure à douille
da
OD
mm Nom.
“NPT”
dsp
L
L1
t
sw
mm
mm
mm
mm
mm
mm
Weight
Poids
kg
Item No.
20
1/2”
1/2”
42.0
57
15.5
16
32
0.16
AP.083.2021.07
25
3/4”
3/4”
46.0
61
19.5
18
36
0.20
AP.083.2526.07
32
1”
1”
53.0
66
22.0
20
39
0.25
AP.083.3233.07
40
1-1/4”
1-1/4”
65.5
71
24.0
22
50
0.48
AP.083.4041.07
50
1-1/2”
1-1/2”
76.0
77
27.0
24
60
0.66
AP.083.5051.07
63
2”
2”
90.5
83
29.0
29
70
0.93
AP.083.6364.07
Price List AP08-1 6
Piping System
®
ANSI Flange Adaptors
Adapteurs de bride ANSI
Product 052.1
Produit 052.1
Injection moulded
Socket welding
Used together with Backing Rings for
flange connections.
Moulé à injection
Soudure à douille
Utilisé avec des adapteurs de bride pour des raccordements de bride.
da
OD
d4
h
L
k
t
Nom.
mm
mm
mm
mm
mm
mm
20
1/2”
27.0
44.5
10.0
21
5.0
16
0.01
AP.052.1020.07
25
3/4”
33.0
54.1
10.0
23
5.0
18
0.02
AP.052.1025.07
32
1”
40.8
63.5
10.0
26
6.0
20
0.03
AP.052.1032.07
40
1-1/4”
50.0
71.5
10.5
26
4.0
22
0.05
AP.052.1040.07
50
1-1/2”
61.5
82.6
13.0
30
6.0
24
0.06
AP.052.1050.07
63
2”
76.6
100.4
14.0
34
5.0
29
0.10
AP.052.1063.07
75
2-1/2”
91.2
117.0
16.0
40
8.0
32
0.15
AP.052.1075.07
90
3”
105.0
132.4
17.0
40
3.5
37
0.19
AP.052.1090.07
110
4”
131.0
170.5
18.0
47
5.0
42
0.29
AP.052.1110.07
mm
ANSI Backing Rings
Item No.
Anneaux de support de
norme ANSI
Product 013
Produit 013
Grey PPG
Glass Filled Polypropylene
Injection Moulded with Steel Core
Used together with Stub Flanges for
flange connections
PPG-gris
Polypropylène rempli de fibre de verre
Moulé à injection avec insertion en acier
Utilisé avec des brides de moignon pour des
raccordementts de bride
da
OD
mm Nom.
mm
mm
mm
Nom.
20
1/2”
95
28
12 60
2-3/8”
16
25
3/4”
102
34
12 70
2-3/4”
16
Weight
No. of Torque Poids
Nom. Bolts ft-lbs.
kg
5/8”
11.1 0.21
4
5/8”
11.1 0.24
4
32
1”
114
42
16 79
3-1/8”
16
5/8”
4
11.1
0.39
B.013.0032.11
40
1-1/4” 130
51
16 89
3-1/2”
16
5/8”
4
18.4
0.51
B.013.0040.11
50
1-1/2” 133
62
18 99
3-7/8”
16
5/8”
4
25.8
0.55
B.013.0050.11
162
78
18 121
4-3/4”
20
3/4”
4
25.8
0.82
B.013.0063.11
2-1/2” 184
92
18 140
5-1/2”
20
3/4”
4
29.5
1.07
B.013.0075.11
63
75
7
Weight
Poids
kg
d3
2”
d
d3
b
mm
d2
k
mm
Item No.
B.013.0020.11
B.013.0025.11
90
3”
194
111
18 152
6”
20
3/4”
4
29.5
1.07
B.013.0090.11
110
4”
229
133
18 191
7-1/2”
20
3/4”
8
29.5
1.57
B.013.0110.11
Price List AP08-1
Piping System
®
Metric Flange Adaptors
Adapteurs de bride métrique
Product 052
Produit 052
Injection moulded
Socket welding
Used together with metric Backing Rings for
flanged connections
Moulé à injection
Soudure à douille
Utilisé avec des anneaux de support métrique pour
des raccordements à brides
da
OD
Weight
Poids
kg
d3
d4
h
t
Nom.
mm
mm
mm
mm
20
1/2”
27.0
45
10.0
16
0.01
AP.052.0020.07-M
25
3/4”
33.0
58
10.0
18
0.02
AP.052.0025.07-M
32
1”
40.8
68
10.0
20
0.03
AP.052.0032.07-M
40
1-1/4”
50.0
77
10.5
22
0.05
AP.052.0040.07-M
50
1-1/2”
61.5
88
13.0
24
0.06
AP.052.0050.07-M
63
2”
76.6
102
14.0
29
0.09
AP.052.0063.07-M
75
2-1/2”
91.2
121
16.0
32
0.15
AP.052.0075.07-M
90
3”
105.0
138
17.0
37
0.20
AP.052.0090.07-M
110
4”
131.0
158
18.0
42
0.29
AP.052.0110.07-M
mm
Metric Backing Rings
Anneaux de support de
norme métrique
Product 014
Produit 014
Grey PPG
Injection Moulded with Steel Core
Flange connection
Used together with Stub Flanges for
flange connections
da
OD
mm
p
DN
d
Item No.
PPG-gris
Moulé à injection avec insertion en acier
Raccordement de bride
Utilisé avec des brides de moignon pour des
raccordementts de bride
d3
b
k
d2
Torque
ft-lbs.
Weight
Poids
kg
11.1
0.24
B.014.0020.11-M
psi
mm
mm
mm
mm
mm
mm
20
235
15
95
28
12
65
14
4
Bolt
Size
M12
25
235
20
108
34
14
75
14
4
M12
11.1
0.31
B.014.0025.11-M
32
235
25
115
42
16
85
14
4
M12
11.1
0.41
B.014.0032.11-M
40
235
32
140
51
18
100
18
4
M16
18.4
0.61
B.014.0040.11-M
50
235
40
150
62
18
110
18
4
M16
25.8
0.69
B.014.0050.11-M
63
235
50
165
78
18
125
18
4
M16
25.8
0.79
B.014.0063.11-M
75
235
65
187
92
18
145
18
4
M16
29.5
1.10
B.014.0075.11-M
90
235
80
202
108
20
160
18
8
M16
29.5
1.22
B.014.0090.11-M
110
235
100
222
128
20
180
18
8
M16
29.5
1.63
B.014.0110.11-M
No. of
Bolts
Item No.
Price List AP08-1 8
Piping System
®
electro fusion fittings
Electro Fusion
Couplings
Accouplements
d’emboitement
Product 173
Produit 173
Black polyethylene
Injection moulded
Polyethylène noir
Moulé à injection
da
OD
9
L
d
d1
t
mm
mm
mm
mm
Weight
Poids
kg
Item No.
mm
Nom.
20
1/2”
75
30
36.5
37.0
0.04
AP.173.0020.11
25
3/4”
81
35
37.0
40.0
0.04
AP.173.0025.11
32
1”
89
42
43.0
44.0
0.05
AP.173.0032.11
40
1-1/4”
99
53
49.0
49.0
0.09
AP.173.0040.11
50
1-1/2”
111
67
53.0
55.0
0.16
AP.173.0050.11
63
2”
127
83
56.0
63.0
0.25
AP.173.0063.11
75
2½”
142
97
65.5
70.0
0.35
AP.173.0075.11
90
3”
142
115
74.0
70.0
0.51
AP.173.0090.11
110
4”
152
140
83.0
74.5
0.82
AP.173.0110.11
Price List AP08-1
Piping System
®
Ball Valves
Vannes à bille
Product 335.12
Produit 335.12
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
da
OD
valves
Weight
Poids
kg
L
b
h
d
Nom.
mm
mm
mm
mm
20
1/2”
99.5
40.0
71.5
52.5
0.15
AP.335.1220.07
25
3/4”
113.0
51.5
77.0
62.0
0.24
AP.335.1225.07
32
1”
123.0
51.5
80.5
69.5
0.29
AP.335.1232.07
40
1-1/4”
140.0
64.0
98.5
84.0
0.49
AP.335.1240.07
50
1-1/2”
164.0
73.0
106.5
100.0
0.72
AP.335.1250.07
63
2”
192.0
85.0
115.5
120.5
1.12
AP.335.1263.07
75
2-1/2”
231.0
110.0
142.0
155.0
2.02
AP.335.1275.07
90
3”
285.0
132.0
160.0
187.0
3.83
AP.335.1290.07
110
4”
255.0
132.0
160.0
187.0
3.90
AP.335.1211.07
mm
Materials:
End Connectors: Blue PE-100
Ball, Stem:
Grey PP
Body:
Blue PP
Union Nuts:
Blue PPG
Seats:PTFE
O-Rings:Viton
Materiaux:
End Connexions: Bleu PE-100
Bille, Tige:
PP Gris
Corps:
PP Bleu
Noix Union:
PPG Bleu
Sièges:PTFE
Joints:Viton
Pressure Rating @20oC:
20-75mm (1/2” to 2-1/2”): 230 psi
90-110mm (32” to 4”):
150 psi
PressionMaximale @20oC:
20-75mm (1/2” à 2-1/2”): 230 psi
90-110mm (32” à 4”):
150 psi
Operators:
Locking Handle: Standard
Electric or Pneumatic Actuators: Optional
Opérateurs:
Poignée Cadenassable: Standard
ationneurs Électriques ou Pneumatiques:
Item No.
Optionnels
Price List AP08-1 10
Piping System
®
non-ANSI fittings
90o Elbow Adaptors
Adapteurs en coude 90o
with brass female R-thread
Product 087
avec filets femelles R en laiton
Produit 087
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
da
OD
Weight
Poids
kg
R
dsp
dsp1
k
k1
Nom.
inch
mm
mm
mm
mm
20
1/2”
1/2”
29.3
39
37
37
0.08
AP.087.0020.07-R
25
3/4”
3/4”
35.0
46
40
37
0.12
AP.087.0025.07-R
mm
90o Elbow Adaptors
with brass male R-thread
Product 086
avec filets males R en laiton
Produit 086
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
mm
da
OD
20
Item No.
R
dsp
d
L4
sw
Nom.
inch
mm
mm
mm
mm
1/2”
1/2”
30
38
90o Elbow Adaptors
16
Weight
Poids
kg
0.13
32
Item No.
AP.086.2020.07-R
With bracket and brass male R-Thread Avec monture et filets males R en laiton
Product 081.1
Produit 081.1
Moulé à injection
Soudure à douille
Injection moulded
Socket welding
mm
20
11
da
OD
Nom.
inch
mm
mm
mm
mm
Weight
Poids
kg
1/2”
1/2”
28.3
39
57.9
49.7
0.08
R
Price List AP08-1
dsp
dsp1
L2
L3
Item No.
AP.081.1020.07-R
Piping System
®
non-ANSI fittings
Male Threaded
Adaptors R-Thread
Adapteurs filetés
males filets-R
Product 083.20
Produit 083.20
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
mm
da
OD
Nom.
R
dsp
L
sw
inch
mm
mm
mm
Weight
Poids
kg
Item No.
32
1”
1”
53.0
66
39
0.27
AP.083.3232.07-R
40
1-1/4”
1-1/4”
65.5
71
50
0.48
AP.083.4040.07-R
50
1-1/2”
1-1/2”
77.0
77
60
0.65
AP.083.5050.07-R
63
2”
1-1/2”
90.5
83
70
0.94
AP.083.6363.07-R
Tees R-Thread
Pièces en T filets-R
Product 097
Produit 097
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
da
OD
R
dsp
dsp1
L
z
Weight
Poids
kg
Item No.
Nom.
inch
mm
mm
mm
mm
20
1/2”
1/2”
29.5
39.5
61.0
45.5
0.09
AP.097.0020.07-R
25
3/4”
1/2”
35.5
39.5
70.5
45.5
0.10
AP.097.0025.07-R
32
1”
1/2”
43.4
39.5
80.5
52.0
0.12
AP.097.0032.07-R
40
1-1/4”
1/2”
53.5
39.5
92.0
56.0
0.18
AP.097.0040.07-R
mm
Piping System
®
non-ANSI fittings
Female Threaded
Adaptors R-Thread
Adapteurs filetés
femmelle filets-R
Product 082
Produit 082
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
mm
da
OD
Nom.
R
dsp
L
sw
inch
mm
mm
mm
Item No.
32
1”
1”
53.0
47
39
0.20
AP.082.3232.07-R
40
1-1/4”
1-1/4”
65.5
51
50
0.34
AP.082.4040.07-R
50
1-1/2”
1-1/2”
77.4
58
60
0.60
AP.082.5050.07-R
63
2”
2”
90.5
65
70
0.76
AP.082.6363.07-R
Male Threaded
Adaptors R-Thread
Adapteurs filetés
males filets-R
Product 083
Produit 083
Injection moulded
Socket welding
Moulé à injection
Soudure à douille
da
OD
R
dsp
dsp1
L
L1
Weight
Poids
kg
Item No.
Nom.
inch
mm
20
1/2”
1/2”
29.3
39
63
16.5
0.10
AP.083.0020.07-R
25
3/4”
3/4”
35.0
39
63
16.5
0.15
AP.083.0025.07-R
mm
13
Weight
Poids
kg
Price List AP08-1
mm
mm
mm
Piping System
®
pipe clips
Pipe Clips
Supports de tuyau
Snap-in Type with Spacer
Product 348
Type à agrafe avec entretoise
Produit 348
Black PPG
Includes fold-over spacer plate to
allow greater clearances
PPG noir
Inclut plat d’entretoise repliable pour permettre de plus grands dégagements
da
OD
mm
h
s1
s2
b
s3
s4
d
mm
Weight
Poids
kg
mm
mm
mm
mm
mm
20
27.0
6.0
29
14.0
6.5
6.5
9
0.01
BB.348.0020.00
25
30.0
10.0
34
16.0
6.5
6.5
9
0.01
BB.348.0025.00
32
31.5
11.5
39
16.0
6.5
6.5
9
0.01
BB.348.0032.00
40
37.0
14.0
50
17.5
6.5
6.5
9
0.02
BB.348.0040.00
50
41.0
15.0
56
20.0
6.5
6.5
9
0.03
BB.348.0050.00
Weight
Poids
kg
Item No.
mm
Pipe Clips
Supports de tuyau
Retainer Type
Product 049
Type Arrêtoir
Produit 049
Black PPG
Includes snap-on retainer
PPG noir
Inclut arrêtoir à agrafe
da
OD
mm
z
h
d2
b
d
d1
mm
mm
mm
mm
mm
mm
Item No.
63
52
94
78
30
53
84
0.13
BB.049.0063.00
75
61
112
94
40
55
82
0.16
BB.049.0075.00
90
67
128
108
40
57
82
0.20
BB.049.0090.00
110
71
152
137
40
71
82
0.30
BB.049.0110.00
Piping System
®
pipe clips
Pipe Clips
Supports de tuyau
Low Cost Snap-in Type
Product – CLIP
Type prix reduit à clic
Produit – CLIP
Grey PP*
PP Gris*
da
OD
mm
b
d1
d2
h
h1
h2
t
mm
mm
mm
mm
mm
mm
mm
Weight
Poids
kg
Item No.
Carton
Quantity
20
32
10
5.0
34
25
11
16
0.190
CLIP.0020.B
20
25
41
11
5.5
35
26
12
17
0.225
CLIP.0025.B
20
32
49
11
5.5
44
30
11
16
0.300
CLIP.0032.B
20
* Also available in black HDPE (high density polyethylene). Change B to PE in item number.
* Aussi disponible en PE (polyethylène noir. Changez B à PE dans le numero de produit.
Pipe Clips
Supports de tuyau
Low Cost Retainer Type
Product – CLIP
À Bas Prix avec Retenue
Produit – CLIP
Grey PP*
Includes snap-on PVC retainer
PP Gris*
Retenue de PVC “snap-in” inclus
da
OD
mm
mm
Weight
Poids
kg
Item No.
Carton
Quantity
b
d1
d2
H
h
k
s
t
z
mm
mm
mm
mm
mm
mm
mm
mm
40
25
7
14.5
68
43
58
8
–
1
0.30
CLIP.0040.B
10
50
25
7
14.5
77
47
69
8
–
1
0.38
CLIP.0050.B
10
63
25
9
17.5
94
57
84
8
–
1
0.52
CLIP.0063.B
10
75
30
9
17.5
107
64
126
10
109
3
0.94
CLIP.0075.B
10
90
30
9
17.5
124
73
143
10
125
3
1.23
CLIP.0090.B
10
110
30
9
17.5
146
85
163
10
145
3
1.52
CLIP.0110.B
10
* Also available in black HDPE (high density polyethylene). Change B to PE in item number.
* Aussi disponible en PE (polyethylène noir. Changez B à PE dans le numero de produit.
55 Guardsman Road, Thornhill, ON, L3T 6L2, Canada | ISO 9001:2008 Certified
tel.905.889.7890 | fax.905.889.8553 | [email protected] | chemline.com
Price List AP08-1
15

AirPro® Compressed Air Piping System

Transcription

Documents pareils

AirPro® Compressed Air Piping System

Kopie von AXXESS-Cross_2011