procurement, purchasing and supply chain management
Transcription
procurement, purchasing and supply chain management
PROCUREMENT, PURCHASING AND SUPPLY CHAIN MANAGEMENT RIRL 2010 - Bordeaux September 30th & October 1st, 2010 RIRL 2010 The 8th International Conference on Logistics and SCM Research BEM Bordeaux Management School September 29, 30 and October 1st 2010 Une étude exploratoire de la relation client-fournisseur en contexte d'achats contraints Valérie Barbat BEM Bordeaux Management School, France [email protected] Résumé Bien que négligées par la littérature, les relations où le client est fortement dépendant de ses fournisseurs existent et peuvent être prédominantes pour certaines entreprises. C'est notamment le cas des grandes entreprises des secteurs de la défense et de l'aérospatial qui, au-delà des contraintes de rareté des ressources, de coût de requalification technique, etc., se trouvent aussi confrontées à la contrainte de retour géographique. Leur environnement, extrêmement contraint, restreint alors leurs sources d'achat potentielles quand il ne leur impose pas un fournisseur unique. Dans cette situation, comment le client peut-il assurer la continuité de ses achats stratégiques, le respect des engagements de ses fournisseurs et minimiser leurs comportements opportunistes ? Afin de répondre à cette question, notre recherche repose sur l'étude de cas approfondie d'une filiale d'EADS, Astrium Space Transportation. Son analyse débouche sur une catégorisation des relations fournisseurs déterminée selon le degré de contrainte des achats et une description des dispositifs de pilotage de la relation auxquels recourt l'entreprise cliente. Mots clefs : relation client-fournisseur, achats contraints, dépendance, pilotage interorganisationnel, Supplier Relationship Management. 1 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Les entreprises industrielles recourent de plus en plus à l'externalisation afin de réduire leurs coûts, d'améliorer leur flexibilité, de se recentrer sur leurs principales compétences et, en définitive, de construire un avantage concurrentiel (Narasimhan et Das, 1999). Avec cette dynamique industrielle, les achats sont devenus, au cours de cette dernière décennie, une fonction stratégique (Reid et Plank, 2000 ; Carter et Narasimhan, 1996 ; Nishiguchi, 1994). Aujourd'hui, praticiens et chercheurs s'accordent sur l'importance des décisions relatives aussi bien à la sélection des fournisseurs qu'à la gestion de la relation client-fournisseur (RCF) : les rappels de véhicules automobiles dans le monde entier (Toyota, Honda puis Nissan en 2010) ou les retards de livraison dans l'aéronautique (les livraisons de l'avion militaire A400M, n'interviendront pas avant 2011 au lieu de 2009) largement médiatisés, soulignant le rôle crucial joué par les fournisseurs dans la commercialisation d'un produit et, par extension, l'enjeu stratégique de la gestion de la relation client-fournisseur (RCF) pour le client. Depuis les années 80, la compréhension du fonctionnement des échanges entre client et fournisseur est devenue une préoccupation centrale des chercheurs (Homburg et Kuester, 2001) qui a fortement évolué pour passer d'une perspective transactionnelle à une approche relationnelle et d'une analyse dyadique à une analyse plus large des liens inter-organisationnels à travers la notion de réseau. De nombreuses configurations de la relation client-fournisseur (RCF) ont ainsi émergé et servi de socle à l'étude de la coordination entre l'entreprise cliente et fournisseur. Parmi l'éventail des RCF existantes, nous nous proposons d'étudier une RCF négligée dans la littérature : la RCF en contexte d'achats contraints. Une RCF est ainsi qualifiée – par nos soins – lorsque l'entreprise cliente voit son panel de fournisseurs sensiblement réduit, voire imposé, par son environnement. Dominante dans l'industrie de la défense et de l'aérospatial, cette RCF peut se rencontrer également, mais de manière plus marginale, dans d'autres secteurs. En outre, de part sa nature, cette relation concerne des achats stratégiques. Pour toutes ces raisons, la présente recherche se propose d'explorer cette RCF en privilégiant le point de vue de l'entreprise cliente. Pour cela, il convient de mener au préalable une réflexion sur les différentes configurations de RCF et dispositifs de leur pilotage étudiées dans la littérature. La littérature offre plusieurs référents théoriques en fonction des caractéristiques des transactions, du rapport pouvoir-dépendance entre les parties, des risques perçus par le client… Elle est présentée dans un premier paragraphe. En raison de la vocation compréhensive du projet de recherche, l'étude empirique réalisée est de nature exploratoire et la méthode d'investigation retenue qualitative. Elle repose sur l'étude de la RCF qu'entretient 2 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Astrium Space Transportation (AST), filiale d'EADS, avec ses fournisseurs et est exposée dans un deuxième temps. Enfin, les principaux résultats de notre étude de cas sont présentés et discutés dans un troisième paragraphe. 1. LA REVUE DE LA LITTERATURE L'objectif de cette revue est d'exposer le cadre théorique dans lequel s'inscrit l'étude. Plus spécifiquement, il conviendra d'examiner comment les RCF sont appréhendées dans la littérature afin de caractériser la RCF en contexte d'achats contraints par rapport aux autres RCF et de fournir un cadre d'analyse adapté à cette relation. La majorité des typologies des RCF proposées par la littérature sont établies à partir de deux critères, soit l'intensité relationnelle1, soit la dépendance des acteurs. Les typologies basées sur l'intensité relationnelle s'inscrivent dans la théorie de l'échange relationnel qui s'est développée au début des années 80 avec l'ouvrage de Macneil (1980). Cette approche, privilégiant la dimension évolutive des échanges inter-organisationnels, s'oppose à la logique transactionnelle de l'échange. Pour les tenants de cette approche, les relations inter-organisationnelles n'existent pas de facto. Elles se construisent à partir des attentes mutuelles et du degré d'implication de chacune des parties suivant un processus au cours duquel des normes relationnelles se développent. Dyer, Schurr et Oh (1987) font ainsi le parallèle entre le développement et les caractéristiques des RCF et l'institution du mariage en intégrant les notions de confiance, de solidarité, de congruence des buts, de satisfaction mutuelle… A partir de cette métaphore, ils décomposent le processus de développement de la relation en cinq phases depuis la prise de conscience jusqu'à la dissolution en passant par l'exploration, l'expansion et l'engagement. Dans son ouvrage, Macneil (1980) s'attache à distinguer l'échange discret et l'échange relationnel. Il suggère de classer les RCF sur un continuum allant des transactions discrètes (à très faible intensité relationnelle) aux échanges relationnels (à intensité relationnelle forte). La distinction entre ces deux extrémités repose sur la durée de la relation mais aussi sur la présence de normes relationnelles plus ou moins élevées. Ces normes relationnelles sont des codes de conduite, telles que la réputation, l'implication, la solidarité…, qui se construisent au 1 L'intensité relationnelle est déterminée par les comportements des acteurs de l'échange (Lefaix-Durand et al., 2006) tels que l'engagement (évalué par le degré d'acceptation de la relation et la propension des acteurs à mettre un terme à cette relation, la coopération (évaluée par l'action conjointe et la résolution des conflits), la communication (évaluée par le partage d'informations pertinentes) et la confiance. 3 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 cours de la relation et qui agissent comme des mécanismes de gouvernance. Ainsi la transaction discrète est unique et exclut tout élément relationnel tandis que l'échange relationnel s'inscrit sur le long terme et se caractérise par des normes relationnelles élevées concourant à la régulation des échanges relationnels et à la réduction des comportements opportunistes (Wang et Wei, 2007 ; Heide John, 1992). Dans la même veine, des chercheurs opposent deux types antinomiques de RCF (Helper et Sako, 1995) : les relations "distantes" (arm's length relationships) ou "antagonistes" (antagonistic transactions) à faible intensité relationnelle et au sein desquelles chaque acteur considère l'autre comme un rival (Watts, Kim et Hahne, 1992) et les relations coopératives et étroites (close-cooperative or collaborative/voice relationships) caractérisées par un échange d'informations et un engagement des partenaires élevés. Entre ces deux relations extrêmes, d'autres chercheurs définissent une palette plus ou moins large de RCF intermédiaires (Laing et Lian, 2005 ; Donaldson et O'Toole, 2000; Dyer, Cho et Chu, 1998 ; Mudambi et Helper, 1998 ; Webster, 1992). Les travaux appréhendant les RCF comme des relations de pouvoir et de dépendance à l'égard des ressources s'inscrivent dans la théorie de la dépendance des ressources. Cette théorie se focalise sur l'importance des variables environnementales dans la compréhension du processus de décision des organisations et postule que les entreprises, n'étant pas en situation d'autosuffisance pour répondre à leurs besoins, doivent acquérir des ressources auprès d'organisations extérieures. Il en résulte une dépendance, plus ou moins déséquilibrée, envers les organisations qui détiennent ces ressources et une incertitude dans la prise de décision de l'entreprise. Pfeffer et Salancik (1978) déterminent trois facteurs d'évaluation de la dépendance d'une organisation : l'importance de la ressource pour l'organisation dépendante, le caractère exclusif ou non de l'organisation pouvant fournir la ressource et l'étendue du pouvoir de cette dernière sur la ressource qu'elle possède. La dépendance est, en outre, inversement corrélée au pouvoir. Or le pouvoir d'une organisation sur une autre n'est jamais total. Chaque acteur de la relation en détient une parcelle (la détention d'informations non partagées, la possibilité d'agir de manière plus ou moins zélée…). Il existe également une "asymétrie du pouvoir" (Pfeffer et Salancik, 1978) dans la mesure où l'échange ne revêt généralement pas la même importance pour les entreprises impliquées dans un échange. Variable explicative des relations inter-organisationnelles, la dépendance et, dans une moindre mesure son corollaire le pouvoir, est utilisée par les chercheurs comme facteur d'identification des types de RCF (Donada et Nogatchewsky, 2008 ; Tangpong et al, 2008 ; Cox, 2001 ; Bensaou, 1999 ; Heide, 1994). Il convient de signaler que la première typologie 4 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 des RCF basée sur la dépendance des acteurs de l'échange est proposée dès 1987 par Dwyer, Schurr et Oh et s'inscrit dans la théorie des échanges relationnels. Dwyer, Schurr et Oh distinguent quatre types de RCF2 : les échanges discrets qui traduisent l'indépendance des deux parties, les relations caractérisées par la dépendance du fournisseur, les relations caractérisées par la dépendance de l'entreprise cliente et les relations bilatérales définies par l'interdépendance (c'est-à-dire la mutualité de dépendance entre les acteurs). La dépendance est ici déterminée par la spécificité des actifs engagés dans cette relation et par certains facteurs liés à l'environnement de l'échange (tels que la rareté des ressources). Elle se crée naturellement à l'occasion d'épisodes d'interaction répétés entre les acteurs et s'amplifie tout au long du processus de développement de la relation. Contrairement à ce que suggèrent les travaux de la théorie de l'échange relationnel, la théorie de la dépendance des ressources maintient que la rareté des ressources nuit à la coopération des organisations, ces dernières ayant intérêt à développer des stratégies d'évitement de l'influence des organisations détentrices des ressources à acquérir (Nogatchewsky, 2004). Malgré leur finalité descriptive, les typologies ébauchent des prescriptions quant aux stratégies relationnelles à poursuivre et aux dispositifs de gouvernance à mettre en œuvre. Principalement trois théories se consacrent, dans la littérature, à l'étude respective des mécanismes de gouvernance de la RCF (tableau 1) : la théorie de l'agence, la théorie de l'échange relationnel et la théorie de la dépendance des ressources. Récemment, des travaux consacrés au contrôle inter-organisationnel retiennent une approche intégrative de ces mécanismes (Donada et Nogatchewsky, 2008 ; Fernandes, 2007 ; Nogatchewsky, 2006). Des divergences apparaissent concernant la question de la complémentarité ou de la substituabilité des mécanismes formels par la confiance ou, plus largement, par les mécanismes informels de la gouvernance des RCF (Beaujolin-Bellet et Nogatchewsky 2005 ; Nogatchewsky, 2004) : pour les uns, le contrôle formel détruit la confiance, pour les autres, mécanismes formels et informels sont complémentaires pour créer un climat de confiance. 2 La typologie qu'ils proposent étant basée sur la dépendance des parties et non sur l'intensité relationnelle, nous choisissons, par commodité et souci de clarté, de présenter leur typologie dans ce paragraphe. 5 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Tableau 1 – Théories et mécanismes de gouvernance de la RCF Théorie • • • de l'agence de l'échange relationnel de la dépendance des ressources Idée force Mécanisme de gouvernance En situation de divergence d'intérêts et de partage des risques entre l'entreprise cliente et le fournisseur, d'une part, et d'asymétrie informationnelle, d'autre part, le contrat est en mesure de créer les conditions nécessaires et suffisantes à l'émergence et à la stabilité de leur coopération. Le contrat - Les normes relationnelles telles que la solidarité, le partage de l'information, la volonté des deux parties de faire des ajustements lorsque des changements apparaissent, l'harmonisation des conflits… (Macneil, 1980 ; Heide et John, 1992 ; Brown et al. 2000 ; Cannon et al. 2000). - La confiance (Donada et Nogatchewski, 2007) Tout au long du processus relationnel, des mécanismes de régulation sociaux et implicites se développent et permettent la coordination des échanges. A partir de l'identification des différentes démonstrations du pouvoir dans la RCF six stratégies d'influence d'un acteur sur l'autre sont identifiées. - La menace - L'argument juridique - La promesse - La requête - La recommandation - L'échange d'information Nature du mécanisme de coordination Formelle Informelle Informelle Coercitive ? oui oui débat non non non Pour d'autres, "le débat est désormais pratiquement clos" (Lefaix-Durand et al, 2006) : les mécanismes de gouvernance informels et formels se complètent ou se substituent les uns aux autres selon le stade de développement du processus relationnel et l'évolution des conditions d'échange. En outre, les liens entre stratégies d'influence et dépendance étudiés dans la littérature, et recensés par Nogatchewsky (2004) dans la figure 1, montrent que plus l'amplitude de l'interdépendance entre les acteurs de l'échange relationnel est forte, plus l'équilibre entre mécanismes formels et mécanismes informels pencherait en faveur des derniers et moins les parties adopteraient une stratégie d'influence coercitive. 6 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Figure 1. Les effets de la dépendance sur les stratégies d'influence Situations d'asymétrie de dépendance 1. La dépendance unilatérale Acteur dominant Acteur dépendant Stratégie d'influence coercitive Stratégie de résistance à l'influence Conséquences Une relation fragilisée dans la durée Peu de confiance Accroissement du conflit relationnel Réduction de la satisfaction des parties 2. La dépendance bilatérale modérée Si besoin de coordination faible Si besoin de coordination plus élevé Stratégie d'influence coercitive de la part de l'acteur dominant Stratégie d'influence moins coercitive de la part de l'acteur dominant Conséquences Stratégie autodestructrice à terme Plus grande implication des acteurs Renforcement de la dépendance des acteurs 3. L'interdépendance Plus l'amplitude de l'interdépendance est forte, moins les parties adoptent des stratégies d'influence coercitive Conséquences Développement des normes relationnelles et de la confiance Amélioration de la performance des parties Les travaux dédiés plus spécifiquement au SRM (Supplier Relationship Management) montrent, quant à eux, que les stratégies de gouvernance varient selon le cycle de vie du management de la relation par l'entreprise cliente (Moeller et al, 2006). Pour finir, il convient d'aborder la notion de risque. Ainsi, Salle et Sylvestre (1992) soulignent le rôle moteur du risque perçu sur le comportement du client au sein de la RCF. Trois types de risques sont identifiés : les risques liés aux caractéristiques des transactions (qui sont fonction de l'enjeu de l'achat pour le client, de la disponibilité des produits…), les risques liés à la nature de la RCF (risques de dépendance et risques relatifs à l'engagement du fournisseur dans la relation) et les risques liés à la position du client face au marché des inputs (qui sont en fonction des enjeux de sécurisation et d'amélioration de la performance du client sur le marché de l'offre). Finalement la littérature offre une palette étendue de RCF au sein de laquelle il conviendra de positionner la RCF en contexte d'achats contraints, son décryptage étant permis grâce aux concepts et aux théories mobilisées dans notre revue de la littérature. 7 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 2. LA METHODOLOGIE DE L'ETUDE Après avoir exposé les modalités de notre étude empirique, le contexte du cas étudié est décrit. 2.1. Une étude de cas de nature exploratoire En raison de la vocation compréhensive du projet de recherche, l'étude empirique réalisée est de nature exploratoire et la méthode d'investigation retenue qualitative. Elle a duré seize mois au cours desquels nous avons interrogé à plusieurs reprises deux interlocuteurs privilégiés de la direction « Programme Sourcing » d'EADS Astrium Space Transportation (AST) : le "Head of Mechanical Equipment and Infrastructures Sourcing" et un "Supplier Relationship Manager". Chaque entretien a fait l'objet d'un enregistrement. Le planning des entretiens ainsi que les thématiques abordées sont décrits dans le tableau 2. Tableau 2 - Présentation signalétique des entretiens Date 11 octobre 2007 Durée 1h 16 novembre 2007 1h 16 novembre 2007 1h 24 avril 2008 1h45 • • • • • • • • • • • 4 juin 2008 2h15 • • • 3 juillet 2008 1h45 • 9 février 2009 3h • • Thématiques Définition de la problématique et description du contexte Mise en place de la procédure de recueil d'informations Signature de l'engagement personnel de confidentialité Présentation de l'activité transport spatial civil Présentation des acteurs concernés Identification des contraintes de cette activité Présentation de l'activité transport spatial et militaire Présentation des acteurs concernés Identification des contraintes de cette activité Vérification de la bonne compréhension de l'activité transport spatial militaire Vérification de la liste des parties prenantes identifiées lors du précédent entretien Approfondissement du rôle de maître d'œuvre d'AST Approfondissement des relations d'AST avec les parties prenantes de l'activité transport spatial et militaire Identification d'une typologie des relations contraintes AST-fournisseurs pour l'activité transport spatial et militaire Identification des différents leviers d'action en possession d'AST pour gérer les relations avec ses fournisseurs et éviter des comportements "opportunistes" Présentation de la solution organisationnelle reposant en partie sur des SRM Soumission d'une synthèse des entretiens réalisés et sa validation auprès des interlocuteurs 8 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Compte tenu du chiffre d'affaires réalisé par deux des quatre business divisions3 d'AST (environ 75 %) – "Lanceur" et "Défense" – nous avons décidé, avec nos interlocuteurs d'EADS AST, de concentrer notre étude sur les activités qu'elles recouvrent et, plus particulièrement, les programmes Ariane 5 et M51. Nos entretiens semi-directifs ont été complétés par des documents internes tels que des plaquettes de présentations, des documents de travail, des présentations power point … L'analyse des données retenue découle de la codification des entretiens semi-directifs. Le choix des unités d'analyse a été réalisé en fonction des objectifs de la recherche. Elles sont au nombre de quatre : le rôle d'AST dans la supply chain, les contraintes de la supply chain, la nature des RCF et les dispositifs de pilotage de ses RCF. 2.2. Le contexte du cas Il convient, ici, de se focaliser sur la filiale AST4 d'EADS Astrium et, plus particulièrement, sur les enjeux liés à son rôle de maître d'œuvre dans la supply chain aussi bien au sein du programme civil Ariane 5 que du programme militaire M51. AST est maître d'œuvre unique ("prime contractor") du transport spatial civil et militaire ce qui lui confère un rôle particulièrement stratégique dans la chaîne de fournisseurs en raison : - d'une part de la nature des programmes qui s'inscrivent dans des cycles long de développement industriel et sont particulièrement coûteux : quelques milliards d'euros pour Ariane 5 et le M51 - d'autre part, la nature des lanceurs. Ces derniers sont produits en petite série et ne sont pas réutilisables. Cela implique qu'ils ne peuvent pas faire l'objet d'essais en vol et, par conséquent, qu'ils doivent être parfaitement opérationnels pour leur unique utilisation. Ainsi pour Ariane 5 (encadré 1), AST se voit confier la responsabilité de la coordination des contrats associés et la livraison en temps et en heure d'un lanceur complet et testé à ses commanditaires Arianespace et l'ESA (European Space Agency) 5, en plus de la fabrication de 3 Les activités d'AST sont regroupées en quatre business divisions (BD) : la BD Lanceurs (lanceurs civils), la BD Défense (lanceurs militaires), la BD Systèmes Orbitaux et la BD Propulsion et Equipements. 4 Spécialisée dans les lanceurs et les infrastructures orbitales, AST conçoit, développe et produit les lanceurs de la famille Ariane, le laboratoire Columbus et le cargo spatial ATV pour la Station Spatiale Internationale, des véhicules de rentrée atmosphérique, les missiles de la Force de dissuasion française, des systèmes propulsifs et des équipements spatiaux. 5 Pour l'activité lanceur, AST a pour unique client Arianespace dont il détient environ 30% du capital. Arianespace, première société mondiale de service et solutions de lancement, est en charge de la commercialisation d'Ariane 5 et des lanceurs Soyuz et Vega ainsi que de la conduite des opérations de lancement depuis la Centre Spatial Guyanais (CSG). A ces côtés, l'ESA, fondée le 31 mai 1975, a pour mission de 9 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 trois sous-ensembles principaux d'Ariane 5 – que sont le premier étage cryogénique, l'étage supérieur et la case à équipements – et de l'adaptateur de charge utile. Or, la production d'Ariane 5 fait intervenir plus de 1000 fournisseurs. Pour les principaux tronçons du lanceur, l'annexe 1 indique les fournisseurs concernés. Néanmoins, parmi ces fournisseurs seulement quatre réalisent une majeure partie du montant des contrats de fourniture d'Ariane 5. En tant que maitre d'œuvre, AST s'engage auprès de son client à respecter ses exigences en matière de qualité, de coûts et de délais : "Nous livrons ce que nous promettons". Cet engagement, omniprésent dans les plaquettes de présentation d'Astrium, est au cœur des valeurs de l'entreprise. En effet, en tant que "prime contractor", AST doit supporter les pénalités de retard dues à un défaut de qualité et reportant un lancement d'Ariane 5. Celles-ci s'élèvent très vite à plusieurs millions d'euros même si la pièce défectueuse ne coûte que quelques milliers d'euros. La maîtrise d'œuvre recouvre également le développement du projet. Pour des projets à cycle long6, il s'avère important pour AST de se voir confier par l'ESA la phase de développement du futur lanceur. Cela pérennise son rôle de maître d'œuvre et lui assure à long terme une partie de la production en série7 du nouveau lanceur, à l'instar des autres fournisseurs associés aux futurs développements d'Ariane. Dans le domaine de la défense (encadré 1), la maîtrise d'œuvre recouvre la responsabilité du pilotage et de la gestion de l'ensemble du processus industriel pour le compte de la DGA8 – le client –, l'utilisateur étant la FOST9. Elle comporte principalement trois phases : - Le développement du missile : cette phase prend fin avec la qualification du missile. - La production : cette phase englobe la fabrication et la livraison des sous-ensembles sur la base opérationnelle de l'île Longue (Presqu'île de Crozon), site où le missile est assemblé et embarqué sur les SNLE (sous-marins nucléaires lanceurs d'engins). - Le maintien en condition opérationnelle du missile sur le site de l'île Longue. "développer à des fins exclusivement pacifiques la coopération entre Etats européens dans les domaines de la recherche et la technologie spatiales et leurs applications spatiales, en vue de leur utilisation à des fins scientifiques" (Convention portant sur la création d'une Agence spatiale européenne, Article II, Missions). Elle coordonne ainsi les projets spatiaux de 18 pays européens qui ne sont pas tous nécessairement membres de l'Union européenne. L'ESA est également copropriétaire du CSG de Kourou, qu'elle finance au deux tiers. 6 C'est le cas pour le futur lanceur Ariane 5ME (Midlife Evolution) pour lequel AST s'est vu confier la première phase de développement à la fin de l'année 2009. La mise en service de ce lanceur est prévue vers 2017. 7 La production en série correspond dans ce cas a environ 5 à 7 lanceurs par an. 8 La DGA, Délégation Générale pour l'Armement, en tant que maître d'ouvrage des programmes d'armement, est responsable de la conception, de l'acquisition et de l'évaluation des systèmes qui équipent les forces armées françaises. Elle est le premier investisseur de l'Etat et les contrats passés par la DGA représentent plus de 60% de l'activité de l'industrie française de l'armement. 9 La FOST, Force Océanique Stratégique, est, quant à elle, la composante principale de la force nucléaire stratégique en France et se voit ainsi confier la majeure partie des armes stratégiques françaises. Elle est en charge de la base opérationnelle de l'île Longue. 10 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Encadré 1. Les acteurs des filières industrielles du programme Ariane 5 et du programme M51 Programme Ariane 5 Programme M51 Les fournisseurs Les fournisseurs Les équipementiers Rangs 1 et 2 Les équipementiers Rangs 1 et 2 AST Prime contractor Actionnaires d'Arianespace AST Prime contractor Client : la DGA Ministère de la Défense Client ARIANESPACE ou ESA Utilisateur : la FOST Marine Nationale Client final : opérateurs de satellites privés et gouvernementaux G2P10, DCNS11 et Thales sont parmi les trois principaux fournisseurs de ce programme. On trouve également une petite dizaine de fournisseurs de Moyens Mécaniques ou Infrastructures Sol (Bâtiments spéciaux, Moyens de manutention et d'assemblage, Ponts roulants sécurisés, Moyens de transport…), dont un petit nombre qui concentre une majeure partie du chiffre d'affaires sous-traité pour cette famille d'achats. Ils interviennent majoritairement sur la base opérationnelle de l'île Longue. 3. PRESENTATION ET DISCUSSION DES RESULTATS Conformément aux objectifs fixés, les résultats de notre étude offrent une description : 10 G2P est un GIE composé de SNECMA Propulsion Solide et de SME (SNPE Matériaux Energétiques). Héritière de la DCN, Directions des Constructions Navales, la DCNS est l'expert européen des systèmes navals militaires (bâtiment de surface, sous-marins conventionnels et nucléaires, système de combats…) tant pour l'entretien (maintien en condition opérationnelle) que pour les constructions neuves. Incorporée lors de sa création dans la DGA, elle fût une administration publique avant de devenir une entreprise de droit privé en juin 2003. L'Etat français en est encore actionnaire à 75 %. En 2007, elle a racheté la branche "Systèmes naval" du Groupe Thales. 11 11 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 - des configurations relationnelles d'AST basées sur l'intensité des contraintes d'achat que l'entreprise rencontre ; - et des dispositifs de pilotage de ces relations qu'elle utilise afin d'amener les fournisseurs à agir dans le sens de ses attentes. 3.1. Configurations des RCF selon l'intensité des contraintes d'achat Afin de comprendre les contraintes d'achat rencontrées par AST, il convient de rappeler les trois caractéristiques fondamentales du secteur de l'espace12 : - sa dimension technologique ; - son marché final étatique et commercial : si le marché final des lanceurs militaires est exclusivement étatique et, par conséquent, emprunt d'une certaine stabilité, celui des lanceurs spatiaux est par essence plus cyclique car fortement lié au secteur des télécommunications. - sa dimension stratégique et militaire : source récurrente d'activités et d'innovation, la défense a permis le développement des technologies qui ont débouché sur des applications civiles, en particulier le lanceur Ariane. Or l'ensemble des applications de l'industrie de l'espace, aussi bien dans le domaine militaire que dans le domaine civil, sont essentielles dans l'affirmation d'une réelle souveraineté politique nationale (pour le domaine des lanceurs militaires) ou européenne (pour le domaine des lanceurs civils). Il en résulte que les deux principaux donneurs d'ordres de cette industrie sont, en Europe, des émanations d'un ou plusieurs Etats : la DGA et Arianespace via l'ESA. En raison de ces caractéristiques apparaissent trois contraintes typiques – en plus des contraintes plus classiques liées aux performances techniques et de qualité exigées – qui déterminent fortement les politiques d'achat des acteurs de l'industrie spatiale. Contrainte 1 : le retour géographique Pour le programme Ariane 5, AST n'est pas totalement libre du choix des fournisseurs. Il doit respecter des conditions de "retour géographique" qui font du lanceur Ariane 5 un meccano à l'échelle européenne. Le financement du programme Ariane 5 est assuré par 12 pays européens, sous la coordination de l'ESA, bailleur de fonds. L'ESA fonctionne sur la base de la règle du retour géographique (ou "juste retour") en reversant environ 95 % (les 5% restant 12 Cf. Allocution de M. Maquet, Vice President Institutional Relations EADS Space, intitulée "L'espace au cœur de la politique de sécurité et de défense de l'Europe" et prononcée le 27 mars 2006 lors de la Commission Défense. 12 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 étant liés aux frais généraux de l'agence) de son budget sous forme de contrats avec des entreprises nationales, en fonction du financement apporté par le pays dans le projet. Les pays financent le programme en fonction de leurs intérêts et de leur entreprise. Cette contrainte n'existe pas dans le domaine de la Défense. Contrainte 2 : la nature du lien entre certains fournisseurs et le client de la filière Arianespace est détenue par une vingtaine d'actionnaires de nationalités européennes différentes. Les principaux actionnaires sont le CNES (Centre National d'Etudes Spatiales)13 et l'ensemble des sociétés industrielles européennes participant au programme Ariane parmi lesquelles se trouvent le groupe EADS, le groupe Safran14, MT Aerospace (Allemand) et Avio (Italie) ainsi que des entreprises suisses, danoises, suédoises… Par conséquent, ces entreprises sont à la fois actionnaires et fournisseurs d'Arianespace (Cf. encadré 1). Cette situation renforce considérablement l'interdépendance des gros fournisseurs d'Ariane 5 et impacte le pouvoir de négociation d'AST, maître d'œuvre : ses principaux fournisseurs étant également, pour partie, ses clients, la négociation commerciale sur les prix devient plus difficile. Dans le domaine de la défense, ce lien d'actionnariat n'existe pas en tant que tel. Néanmoins, il existe deux fournisseurs historiques de la DGA (lien historique) qui, par le passé, était ses interlocuteurs directs dans les projets défense : DCNS et G2P. A ce titre, ils sont des fournisseurs incontournables du programme M51 et, de fait, les principaux partenaires de la BD Défense d'AST puisqu'ils réalisent une partie importante des contrats de fourniture du M51. Contrainte 3 : la protection du secret En raison de la nature hautement stratégique des programmes défense, les fournisseurs sont soumis à deux dispositions légales émanant du gouvernement français : - l'habilitation "Confidentiel Défense" : pour intervenir sans accompagnement sur la BO de l'île Longue, tout fournisseur doit être qualifié "confidentiel défense". Or les exigences de cette habilitation sont, par nature, difficiles à obtenir. Cette habilitation est aussi requise pour manipuler des données classifiées ; 13 Le CNES est à l'origine de nombreux projets spatiaux (lanceurs et satellites). Il agit aujourd'hui comme autorité de conception et de qualification pour le compte de l'Etat français et joue aussi le rôle d'assistant au maître d'ouvrage, l'ESA, pour les nouveaux développements. 14 Safran est un groupe international, spécialisé dans les hautes technologies. Ses activités sont réparties en quatre branches : propulsion aéronautique et spatiale, Equipements aéronautiques, Défense Sécurité et Communciations. Parmi ses sociétés filiales, on trouve Snecma Services, Snecma Propulsions solide, Turbomeca, Europropulsion (50%), Messier-Bugatti, Sagem avionique, Sagem Optronique et Défense ou encore Sagem Télécommunications. 13 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 - la disposition "Spéciale France" ("For French eyes only") spécifie, quant à elle, que les activités de sous-traitance ne peuvent être confiées à des entreprises étrangères. Plus largement, le recours aux fournisseurs, y compris de rang inférieur, nécessite l'autorisation technique du client DGA. Il en est de même pour le programme Ariane 5 où l'autorisation technique d'Arianespace et de l'ESA est nécessaire. En revanche, à très bas niveau de la pyramide, la BD Lanceur peut librement sélectionner ses fournisseurs. Néanmoins, les coûts de requalification, de justification, de démonstration des pièces et des sous-ensembles sont tellement lourds, qu'un changement de fournisseur devient malaisé. L'existence de ces dispositions et autorisations limitent ainsi considérablement l'éventail de fournisseurs que peuvent solliciter les deux BD d'AST. En définitive, la majorité des achats d'AST se singularise par un marché des inputs particulièrement contraint. Trois configurations de relations entre AST et ses fournisseurs émergent alors de nos entretiens et se distinguent selon l'intensité de contrainte vécue par les acheteurs : les relations ultra-contraintes, les relations moyennement contraintes et les relations faiblement contraintes. Ces RCF sont décrites dans le tableau 3 au regard des critères suivants : les caractéristiques des fournisseurs concernés, l'enjeu de la situation d'achat, la nature de la dépendance entre les acteurs, la nature de la relation, la nature des risques pour AST et les enjeux de la coordination pour AST. 3.2. Les dispositifs de pilotage relationnel En raison d'un contexte d'achats fortement contraints, la dépendance d'AST vis-à-vis de ses fournisseurs est élevée. Afin de piloter les relations avec ses fournisseurs, elle recourt à divers dispositifs de gouvernance qui varient selon le cycle de vie du management de la relation et de la configuration de la RCF. 14 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Tableau 3. Configurations des relations entre AST et ses fournisseurs Relations ultra-contraintes (RUC) Caractéristiques des fournisseurs concernés Enjeu de la situation d'achat Nature de la dépendance Nature la relation Nature des risques pour AST Enjeux de la coordination pour AST Il s'agit de quelques fournisseurs, de grande taille, qui réalisent une majeure partie des fournitures d'Ariane 5 et du M51, souvent incontournables, parfois pour des raisons historiques. La relation contractuelle est sur le modèle de la sous-traitance. Mais, dans les faits, ces fournisseurs sont davantage des partenaires. Achats hautement stratégiques pour AST car principalement relatifs à la propulsion des missiles et lanceurs, ainsi qu'aux opérations sur le site de la Base Opérationnelle de l'île Longue. Interdépendance très élevée car - Fournisseurs incontournables pour AST - Fournisseurs liés au client (actionnaires d'Arianespace ou relations historiques avec la DGA) et donc très impliqués dans les programmes Pérenne, étroite, orientée client, partage des risques 1/ Risques liés aux transactions : - Risque financier élevé - Risque lié à la disponibilité des produits élevé - Risque technique élevé 2/ Risque lié à la relation avec le fournisseur élevé car existence d'un ticket de sortie de la relation très fort pour AST en raison de la règle du retour géographique Le respect des engagements de qualité, de délais et de coûts La capacité pour AST d'assumer son rôle de "prime contractor" vis-à-vis de fournisseurs puissants et historiques aussi bien d'Arianespace que de la DGA. Relations moyennement contraintes (RMC) Il s'agit des autres fournisseurs d'Ariane 5 Achats importants mais moins stratégiques car ne représentant que 30% du programme Ariane 5 Il s'agit principalement des fournisseurs de Moyens Mécaniques ou de Moyens Infrastructure Sol du M51. On y trouve aussi les fournisseurs de "petits équipements ou sous-équipements" ainsi que les sous-traitants de fabrication ("Built-to-Print" par opposition à "Built-to-Specification") Achats importants mais non stratégiques Dépendance bilatérale en raison de la contrainte de retour géographique et de l'implication forte des fournisseurs dans le programme qu'elle sous-tend mais plus modérée Dépendance élevée d'AST car panel de fournisseurs restreint Pérenne, orientée client Les risques liés aux transactions sont moins élevés que dans le cas des RUC Le risque lié à la relation est élevé en raison de la contrainte de retour géographique Plus instable / parfois très ponctuelle Risque technique faible mais contrainte de sûreté élevée pour les fournisseurs qui interviennent sur la BO de l'île Longue. Néanmoins, des compétences spécifiques peuvent être attendues en raison de la manipulation d'objets pyro-nucléaires par certains de ces fournisseurs. Le risque lié à la relation existe, même s'il est moins fort que dans le cas des RUC et RM, car panel de fournisseurs restreints en raison de la contrainte d'habilitation "Condidentiel Défense". Le respect des engagements de qualité, de délais et de coûts Le respect des engagements de qualité, de délais et de coûts 15 Relations faiblement contraintes (RFC) RIRL 2010 - Bordeaux September 30th & October 1st, 2010 En phase amont, chaque fournisseur doit se soumettre à des spécifications et procédures propres à chaque programme, définies par le client et particulièrement contraignantes. Pour le programme Ariane 5, les spécifications de management portent sur : l'organisation industrielle (indiquant le cadre dans lequel le fournisseur intervient), l'organigramme technique (les modalités selon lesquelles le fournisseur doit définir et structurer les composantes de son produits), la conduite des travaux, la gestion de la configuration (la transmission des informations nécessaires à la connaissance de l'état de définition du lanceur) et l'assurance qualité et sûreté de fonctionnement adaptée des standards d'assurance qualité en vigueur dans le domaine spatial. Nos entretiens ont également révélé le recours aux perspectives exposées au fournisseur de pouvoir participer à d'autres programmes d'AST, voire d'Astrium ou d'EADS si ce dernier donne pleinement satisfaction dans le programme pour lequel il est sélectionné. Afin de contrer de manière plus radicale les contraintes imposées par son environnement, AST dispose d'un troisième outil lié à son statut de maître d'œuvre : la possibilité sur un nouveau programme d'internaliser tout ou une partie d'une activité jusqu'alors externalisée dans les programmes précédents, à condition de disposer des ressources et des compétences pour le faire. En phase de gestion de la relation fournisseur, la palette des mécanismes de pilotage s'étoffe. Parmi ceux-là, le contrat joue un rôle crucial pour AST. En effet, le pouvoir d'AST réside dans son expertise, à savoir sa capacité à maîtriser le process industriel inhérent à son statut de maître d'œuvre. Ainsi, l'élaboration du contrat entérine AST dans son rôle de maître d'œuvre, c'est-à-dire d'interlocuteur direct de l'ensemble des fournisseurs pour la totalité du processus industriel. Outre le fait de spécifier le périmètre d'intervention de chacun des acteurs de la supply chain, le contrat sert aussi à anticiper les sources de conflits liés aux retards, aux défauts de qualité ou aux surcoûts grâce à la mise en place d'un système détaillé de pénalités. Dans les autres cas, un dispositif que nous qualifions de "menace" nous a été décrit. Lorsqu'AST travaille sur des programmes de développement avec l'ASE, il est moins contraint de recourir aux fournisseurs du programme Ariane 5. Par ce biais, il s'informe des prix pratiqués par les fournisseurs "out". S'ils sont inférieurs à ceux pratiqués par les fournisseurs "in", cette information devient un levier de pression sur ces derniers. Des efforts leur sont alors demandés s'ils veulent être retenus ou renforcer leur activité dans le programme futur. Enfin, il est apparu à plusieurs reprises au cours des entretiens que les acteurs de la supply chain, en particulier ceux des rangs 1 et 2, étaient pleinement conscients d'appartenir à des réseaux économiques œuvrant pour un intérêt commun supérieur : l'intérêt 16 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 national et l'enjeu de la dissuasion (pour le programme M51) et l'enjeu de la conquête spatiale européenne (pour le programme Ariane 5). Plus largement, le management des fournisseurs s'inscrit dans un processus organisationnel de management des sous-contrats visant à optimiser l'interface entre le fournisseur et des personnes dédiées au sein d'AST, à renforcer la coordination des messages vers les fournisseurs, de poursuivre l'amélioration continue de la chaîne d'approvisionnement et le partage des "Best practices" internes et externes. La coordination des interfaces avec le fournisseur est permise grâce au Supplier Relationship Manager (SRM) qui est responsable de la performance et des plans d'amélioration du ou des fournisseurs qu'il gère. C'est lui qui surveille l'ensemble des risques relatifs à ses fournisseurs. Il anime une équipe constituée de trois fonctions : Technical Product Manager (expert technique du contrat), Procurement Manager (garant du contrat) et Quality Engineer (garant de la qualité produit). Enfin, il a une vue transversale de l'interface avec le fournisseur (négociations, évaluation globale de la performance, plan d'action) pour l'ensemble des programmes et des phases d'intervention (développement / production) concernés. Cette organisation permet de mieux piloter la RCF en limitant les comportements opportunistes. Selon le degré de contrainte de la RCF, les dispositifs de pilotage privilégiés varient. Dans le cas des relations ultra-contraintes, AST recourt surtout aux mécanismes formels que sont le contrat, les pénalités attenantes et les spécifications de management. Cette observation est à rapprocher de la description du partenariat (configuration de contrôle basée sur l'interdépendance) proposée par Donada et Nogatchewsky (2008) et est régi, selon ces auteures, par un contrôle bureaucratique structuré. Pour les relations moyennement contraintes, l'influence d'AST s'accroît ainsi que le recours à des mécanismes plus coercitifs tels que la menace ou la promesse (de perspectives exposées au fournisseur par exemple). Pour les fournisseurs majeurs de l'industrie, et généralement ultra-contraints, comme pour AST, il existe une culture commune de l'intérêt national et européen qui semble agir comme une norme relationnelle facilitatrice de la gestion des conflits. Notons toutefois, qu'aucune autre norme relationnelle n'a été appréhendée lors des entretiens et que cette norme semble plus liée aux spécificités de l'industrie étudiée qu'à une règle de conduite co-construite par les acteurs. Quoiqu'il en soit, en situation d'interdépendance forte, les mécanismes formels dominent largement sur les mécanismes informels ce qui est contraire à la thèse classiquement défendue dans la littérature (Lusch et Brown, 1996). Si, conformément à la littérature, les 17 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 mécanismes de coercition sont absents des relations ultra-contraintes, nous remarquons que le recours à l'internalisation (bien que marginal), y est possible, au même titre que pour les deux autres configurations relationnelles. CONCLUSION Cette étude avait pour objet d'étudier une forme de RCF négligée dans la littérature, la RCF en contexte d'achats contraints. L'étude exploratoire du cas AST, à travers les relations que cette entreprise cliente entretient avec ses fournisseurs sur les programmes Ariane 5 et M51, permet d'appréhender les enjeux de sa fonction achat ainsi que la nature du pilotage de la RCF dans un tel contexte. Aux trois contraintes spécifiques de son environnement – retour géographique, lien actionnarial des acteurs de la filière et protection du secret –, auxquelles AST doit faire face, s'ajoutent des contraintes observées, plus fréquemment, dans d'autres industries : spécificité des actifs et coûts élevés de transfert vers un autre fournisseur. Au regard de l'intensité de l'ensemble de ces contraintes et de leur combinaison possible, il nous a été possible d'identifier trois configurations de RFC : • Les RCF ultra-contraintes qui portent sur de gros contrats et concernent quelques fournisseurs de grande taille, pour lesquels soit le retour géographique et le lien actionnarial avec le client final (dans le cas du programme Ariane 5), soit la protection du secret et la nature historique de la relation entretenue avec le client final (dans le cas du programme M51) créé une relation d'interdépendance très forte. • les RCF moyennement contraintes qui portent sur de plus petits contrats et concernent des fournisseurs plus caractérisés par la spécificité de leurs actifs que par le lien actionnarial ou historique qu'ils entretiennent avec le client final, moins soumis à la contrainte de retour géographique et avec lesquels AST entretient une relation de dépendance bilatérale modérée. • Les RCF faiblement contraintes – dominantes dans le programme M51 – qui en raison de l'importance de la contrainte de protection du secret se traduisent par une dépendance plutôt élevée vis-à-vis d'un panel restreint de fournisseurs. Ces situations d'interdépendance et de dépendance observées sont imposées par les caractéristiques de l'industrie étudiée. En conséquence, elles ne sont pas créées ni amplifiées naturellement à l'occasion d'épisodes d'interaction répétés. Dans ces conditions, notre étude 18 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 montre que les dispositifs formels de gouvernance sont privilégiés. En outre, cette abondance de contraintes implique pour AST de gérer une forte diversité de RCF auxquelles elle ne peut répondre par un système de gouvernance relationnelle unifiée. La continuité de la relation ainsi que la minimisation des comportements opportunistes du fournisseur requiert alors un pilotage unique et global (pour l'ensemble des programmes concernés d'AST) de chaque fournisseur. C'est le rôle du SRM et de son équipe. 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Les tronçons d'Ariane 5 (Source : Site internet ESA) 22 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 RIRL 2010 The 8th International Conference on Logistics and SCM Research BEM Bordeaux Management School September 29, 30 and October 1st 2010 Collaboration as an Anti-Crisis Solution: The Role of the Procurement Function Oihab ALLAL-CHERIF a, Salvator MAIRA b, a BEM Management School Bordeaux France b Grenoble Management School France Abstract The length and sheer scale of the current economic crisis has surprised managers, who were completely unprepared to deal with such an unanticipated situation. Standing at the heart of their businesses and providing a link between executives and employees, these managers need to limit the impact of the crisis in an environment in which various constraints, unexpected events and social tensions are on the increase. Their skills, responsiveness and perseverance are called upon in order to keep the business going, reassure their employees and maintain development and creativity. Restructuring and cost-killing are the first port of call, which makes buyers very busy people. However, some buyers are pioneering a new kind of collaborative management which, instead of increasing the pressure on suppliers and reducing risk-taking to a minimum, advocates taking new initiatives that are not aimed solely at maximising profits in the short-term. This article offers an overview of this new, foresight-based Procurement practice. After highlighting recent Procurement function developments, which were largely responsible for the consequences of the crisis, our constructivist methodology proposes to interview 12 buying experts in order to develop scenarios and identify the features of the Collaborative Procurement. The final section then presents: (1) new forms of internal and external collaboration; (2) the roles and specific skills of this type of the "buyer of the future"; and (3) how the globalised economy is becoming an increasingly community-based, collaborative virtual environment. Keywords: Procurement, Economic Crisis, Collaboration, Collaborative Buyer, Foresight. Corresponding author: Oihab Allal-Cherif - Tel. 0(033)682410611 - Fax 0(033)556845500 Email address: [email protected] 1 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Introduction As firms have refocused on their core business there has been a rapid, significant increase in the importance of managing the Procurement function. This increase in purchasing volumes automatically puts greater pressure on the control of costs, quality and lead-times (Ballaz, 1983; 2002). It is accompanied by a new development in the Procurement function whereby buyers, in addition to managing supplies, listen to the market in order to detect new trends and technical progress resulting from technological innovation (Perrot, 2007; Allal-Chérif, 2007). The Procurement value chain gradually becomes less operational and more strategic. The 2009 economic crisis has put businesses, and especially Procurement departments, in a particularly difficult situation. Faced with dwindling order books and significant financial losses, the initial reaction is to embark on a drastic policy of cost-killing and procedural restructuring. Objectives are all scaled down, investment projects and recruitment are frozen and output is slowed or even stopped in some cases. The Procurement function is thus in the vanguard when it comes to finding ways of maintaining corporate financial health. Buyers are the first levers in cost reduction, particularly in industrial companies such as Caterpillar, Schneider Electric, Nestlé, Thales or PSA, where they manage over 65% of turnover. However, the Procurement function is faced with a dilemma: it needs to reduce spending significantly without increasing the pressure on suppliers that are already on the verge of bankruptcy, with potentially disastrous consequences for their own companies. Buyers therefore need to manage risk and prepare for the end of the crisis by implementing root and branch changes to business practices and consolidating the competitive advantages deriving from better management of supplier relations. The major multinationals have thus realised that the reason some of their suppliers have completely disappeared is not for the want of customers, but rather a lack of cash-flow; these suppliers are often paid 60, 90 and even 120 days after the billing month (Benassy-Quéré et al, 2009). Despite their order books being full, many of them had accepted trading conditions that were too dangerous for their financial stability, which the crisis ended up undermining. This paper presents a new, “collaborative buyer” approach to the management of the Procurement function, as applied by 12 Procurement Directors or Managers in their companies. During the course of our interviews a new approach to managing the Procurement function emerged, with different objectives and new methods. In the first part, traditional Procurement practices will be analysed in light of the current crisis in order to underline their limitations and the need for innovative approaches to internal and customer-supplier relations. The second part will present the two-pronged research methodology: occupational foresight and the scenario approach. The profile of the “Procurement experts” interviewed and the interview guide will be described. The third part will present several hypothetical scenarios that have been co-constructed, along with recommendations for best Procurement practice. 1. Procurement and the economic crisis The behaviour of buyers during the 1990s ended up putting extreme pressure on suppliers in the 2000s. In order to keep some contracts and face up to increasing competition, they accepted terms that were sustainable during a period of growth, but which became impossible to comply with during a time of economic crisis, leaving them facing bankruptcy. As the global economy collapsed in 2009, the most vulnerable companies were the first to disappear. In order to protect themselves, buyers tended to attempt to reduce costs and risks to a minimum and to cut back on any initiatives that were too expensive. However, in large 2 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 multinational companies with sophisticated Procurement departments, buyers have been pioneering a cooperative management style which marks a radical departure from traditional methods and a new dawn of the collaborative economy. 1.1. Polymorphic management of the Procurement function: a collection of occupations and a wide range of practices Over the past 15 years, the Procurement function has evolved significantly: it has played an increasingly important role in the life of firms and has become highly strategic (Perrotin, 2002; Perrotin and Loubère, 2005). This traditionally low-profile function involving between 2% and 5% of employees in multinational firms has emerged as a key profit centre that is managed meticulously and whose performance indicators are closely monitored by head office (Lurin and Beloeuvre, 2005). In addition to their normal tasks, i.e. to maximise quality while minimising costs and optimising lead-times, buyers create value by identifying their suppliers’ new techniques, developments or inventions (Vlcek, 2002). They are at the heart of the innovation process because they are best placed to know the suppliers that they might bring into a potential partnership to work together on a new product or new technology (Teece et al. 1997; Boujut and Jeantet, 2001). Buyers now work proactively: they find solutions through strategic alliances involving several links of the same industrial value chain, enabling them to access resources, technologies and levers which the firm would not be able to access alone (Pensel, 2004). They can see how the talents of several companies may be combined to produce key competitive advantages (Rechenmann, 2002; Hervier, 2003). After a long period lasting until the late 1990s in which buyers tended to be recruited for their expertise in reducing costs and streamlining the supply chain, they are now much more likely to be selected for their ability to anticipate market changes and to propose new development projects rather than in response to any accounting concerns (Dominguez, 2005). Cost and lead-time optimisation quickly reaches a ceiling which technological progress can ignore and it is in this race for innovation than most companies are now seeking a technological advantage (Calvi and Barreyre, 1997; Roy and Bigras, 2000; Fernandes, 2005). Groupings – whether between competitors or between customers and suppliers – are on the increase, in order to secure financial, material and human resources and greater expertise. The teams subsequently set up systematically involve buyers who use information and communications technology to improve business intelligence, information-sharing, collaboration, knowledge capitalisation and project management (Bressler and Grantham, 2000; Schubert and Ginsburg, 2000; Brousseau, 2001; Curchod, 2006). The sales department of Arcelor describes the changes in the buyer’s role as follows: “their skills have evolved significantly in recent years. Nowadays, most of them have a universitylevel background in management or science. Moreover, this has prompted us to gradually renew our sales teams” (Le Roux, 2004). Buyers are increasingly involved in the design stage of the products they buy; this calls for a degree of technical know-how and a mastery of purchasing criteria that go way beyond those involved in managing volumes and prices. As the role of Procurement has changed in industrial companies it has become a meticulously managed profit centre because it handles the lion’s share of the production cost. Its initially very administrative role has gradually become more tactical and strategic, involving a great deal of business intelligence and negotiation. The Procurement function impacts directly on corporate competitiveness and the company’s ability to innovate and develop competitive advantages. 3 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 1.2. A strategic function that needs to develop significantly before it can be considered mature Procurement does not have the same importance in every company, as this will depend on its size, age, sector or strategy. There are four stages of maturity of the Procurement function. “The first phase corresponds to emerging companies or those with a low level of sectoral organisation. The prime concern here is management of transactions. Sales departments are decentralised with little communication going on between them and they operate like uncoordinated snipers. Quality, time or storage problems are ignored.” (Gumb et al, 2005). In the second phase “some recurring transactions start to be automated; ‘framework contracts’ are negotiated; piecemeal buying becomes the exception; cooperation with supplier accounts departments is stepped up.” Procurement remains a fairly operational task for the company, whose aim is not to create value but merely to satisfy internal needs in the best possible conditions and without expending too many resources. The third phase involves extending buyers’ range of analysis. They no longer think solely in terms of technical specifications and price, but also in terms of quality, timescales, technological performance, risks and assurances. In the fourth phase, the Procurement function is aligned with the organisation’s overall strategy. In each segment, suppliers are ranked, and the market share of each is correlated with the rank obtained (Gumb et al., 2005). At this almost utopian level of maturity – which very few companies achieve – Procurement becomes proactive. In addition to being strategically aligned, it becomes part and parcel of the strategy, providing a key competitive advantage and actively helping to create value. In the 1990s, buyers were treated as “cost-killers”, their main role being to minimise supply costs. Fierce pressure was exerted on prices and suppliers, which gave rise to unfair trading conditions (Perrotin, 2007) accompanied by destabilising manoeuvres and bargaining tactics. Those practices where due to the immaturity of the purchasing function in most firms during this period of time. In addition, management was very fragmented around independent profit centres with short-term profitability objectives owing to a lack of transparency. These harmful approaches were often approved by management, with its inadequate knowledge of the business of Procurement and managing customer/supplier relations. Outsourcing an activity was considered like outsourcing the problems related with this activity and companies didn't want to know about it. There suppliers just had to deal with it the way they wanted to. The emergence of sustainable development in companies with a focus on ethical, fair and environmentally-friendly trading has changed the rules of the game and radically altered buyers’ behaviour. Gradually, the large vertical and extremely hierarchical companies have given way to horizontal organisations which have concentrated themselves on the heart of the profession and have enjoyed an increasingly greater market appeal. Three main theories explain this refocusing on the heart of the profession: The Transaction Costs Theory (Williamson, 1979), which testifies to the underlying reduction of transaction costs and to the reduced interest in internalising1; the resources approach which encourages companies to refocus on the activities for which they have key resources (Hamel and Prahalad, 1991); and, of course, the financial theory according to which it is the shareholder’s responsibility, and not that of the company, to diversify its portfolio. The Purchasing function has therefore developed naturally, with each outsourced activity giving birth to one or several new purchasing portfolios. The resorting to the use of contractors to carry out an increasing number of strategic tasks has led to a need for highly qualified and specialised purchasers. 1 A few months ago, the recognition of the pertinence of the TCT theory won Williamson the 2009 Nobel Prize for Economy. 4 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 The increase in the purchasing share in companies’ turnover figures has contributed to the development of the Purchasing function and has given this latter a considerable power, as each of its decisions can have significant financial consequences. Buyers are regularly involved in a company’s sustainable development policy, where one exists. They are no longer content to assess suppliers on price or even quality and lead-times, but also on criteria such as social performance (child labour, wages, working conditions, etc.) and environmental issues (C02 emissions, impact on nature, recycling, etc.). Products and services that are certified and guaranteed by charters can increase costs by up to 10%: buyers are willing to accept this in order to enhance the image of their company, notwithstanding that they are sometimes less expensive than their “regular” competitors. Green products are more difficult to access, but the chains are becoming easier to identify according to the sector concerned (Ruth, 2003). Apart from reducing costs and consequently the purchase price of supplies, buyers appreciate suppliers with whom they can establish long-term partnerships, who are committed to complying with production standards, take a professional approach to transaction monitoring and litigation management and also show a certain degree of loyalty. The values associated with sustainable Procurement must first be shared by the buyers, who then seek out partners that endorse the same ideas. According to the French association Altereco, fair trade must comply with five criteria: it must show solidarity and justice and be direct, transparent and dignified. 1.3. The future of Procurement: the cooperative management approach There are several factors behind the current radical rethink of traditional management methods. An accelerating economy leads to a frantic race to innovate in a bid to be the “first mover” to exploit a killer technology. Globalisation requires a much more highly-developed, sophisticated competitive intelligence, capable of detecting faint signs of opportunities or threats at a very early stage. The rise of Information and Communication Technologies (ICT) has helped to strengthen horizontal communication and opportunities for coordination between players within and outside the company. The new Generation Y now accounts for 20% of the workforce, but should rise to 40% within 5 years (INSEE). The economic crisis has shown the limitations of the traditional models of managing the Procurement function by revealing the interdependence of companies operating in the same market and the risks ensuing from stiff competition between competitors or when the customer/supplier power relationship is heavily skewed. The rise of the cooperative management approach to the Procurement function (Figure 1) is a solution that very few companies had envisaged before the crisis, and which suddenly became much more popular afterwards. 5 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Figure 1 – Procurement efficiency trend (Perrotin and Soulet de Brugière, 2007) Thus, the cooperative management approach to the Procurement function is only present in a few pioneering companies with a high level of maturity such as Schneider Electric, IBM and Nestlé. This method has gained many followers since the beginning of the economic crisis, both in terms of internal and external collaboration. Internally, it can be achieved through: (1) synergies between Procurement and other functions such as Research and Development or Marketing; (2) co-decisions between hierarchical levels; (3) buyer-led cross-project management. Externally, the main forms of cooperative management of the Procurement function involve: (1) technological co-development and product co-design with suppliers; (2) sponsorship of innovation; (3) assisted production planning; (4) integration of information systems; (5) automation or outsourcing part of the Procurement function; and (6) collaborative strategic management (Perrotin, Soulet de Brugière, 2007; Allal-Cherif et al., 2010). The Procurement function has thus undergone several successive transformations over the last two decades, but there is scope for it to mature still further. The economic crisis has encouraged new initiatives by revealing certain weaknesses in the old ways of doing things and by creating an opportunity for radical managerial innovation. A foresight approach to the Procurement function would thus seem appropriate; accordingly, we will trace a development scenario using the interviews we conducted with 12 Procurement experts. 2. A constructivist methodology: foresight and the scenario method The future is an embodiment of a collective desire, of a common will (Thamain, 2009; Boyer and Scouarnec, 2009). In order to map the future of the Procurement function, it would thus 6 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 seem appropriate to look at the expectations and forecasts of the players involved in this function, whether professionals or academics. The aim is a “comprehensive, long, rational, ownership approach” that is action-oriented (Hatem and Préel, 1995; Boyer and Scouarnec, 2009). We thus take a wholesale look at the management of the Procurement function up to 2020, based on the precise, subtle perception of faint signs of coming change by people who are immersed in the Procurement sector and wish to influence and exercise control over their profession. The aim is to identify future departures and discontinuities by extrapolating from the past in order to prepare and enact the measures needed to deal with these changes serenely (Jouvenel, 1999). 2.1. Procurement foresight: Towards structural, functional anticipation This paper aims to carefully co-construct a common picture of the future of the Procurement function, based on interviews with twenty experts (Thamain, 2009). This “anticipation, however imperfect, of changes, discontinuities, contingencies” of the Procurement function is not covered by managerial foresight (Boyer and Scouarnec, 2002). Given the increasingly sustained, violent turbulence affecting the business world, foresight has become essential for companies to prepare to challenge their competitors, who are also trying to look ahead and find their place in the world of the future. Environmental changes can, in fact, be anticipated and controlled to some extent. Preparing to adapt will always be much more effective than reacting to the unexpected and it is through the use of foresight to identify potential problems that solutions are most likely to be found and implemented in time (Julien et al., 1975). The scenario method is a good way to “stimulate the imagination and thoughts” of the selected experts in order to consider how the Procurement function, which is seen as a complex group of professions, relationships and tools, might evolve in the future. “Occupational forecasting is an approach that involves anticipating possible futures in terms of the skills, activities and responsibilities of an occupation. It enables us to envision the knowledge and qualifications, expertise or professional know-how and the attitudes and social skills that might, in future, best serve the individual and the organisation. To achieve this, the experts in the occupation/s under analysis need to co-construct a picture of the potential future of that occupation or those occupations. It therefore involves reflecting on the individual occupation and the way work is organised.” (Boyer and Scouarnec, 2005). This article therefore proposes to consider all the features that might be involved in the Procurement function in the years ahead. The Procurement professionals we interviewed agreed to coconstruct this new buyer profile resulting from the changes to the old buyer profile and the convergence of other occupations, with new skills and expertise and significantly different attitudes both in terms of organisation and the environment. 2.2. Selecting the Procurement experts and the interview protocol used In order to carry out this foresight study, we chose 12 experts in the field, working in various sectors such as Textile, IT or energy and from heterogeneous size. This diversity allows for a sufficient variety of viewpoints to cover most of the buyer’s skills, activities and responsibilities being studied. In order to minimise the effects of any subjectivity and interpretation, only half of these experts were previously known to the interviewers. However, even those experts who were unknown to the interviewers before the survey were approached by the researchers, following a recommendation, in order to promote the climate of trust and confidence required by the nature of the research. Table 1 summarises some of 7 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 the characteristics of the Procurement experts and assigns them a code which will be referred to when quoting verbatim. Buyer code A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 2.3. Position Size of firm Turnover Sector (employees) Procurement Manager 400 000 €104 billion IT Procurement Manager 270 000 €75 billion Foodstuffs IT Procurement 200 000 €19 billion Electricity Procurement Director 120 000 €180 billion Energy Procurement Manager 100 000 €40 billion Machinery Buyer 70 000 €20 billion Cosmetics Procurement Manager 55 000 €10 billion Distribution Procurement Director 9 000 €5.1 billion Telecoms Procurement Director 8 000 €2.5 billion Textiles Procurement Director 1 400 NA Public Health CEO 47 €200 million Equipment CEO 20 €50 million IT consulting Table 1 – Panel of Procurement Managers/Directors interviewed The interview guide and method The interview guide was based on a review of the literature by the authors, all Procurement function professionals for between 10 and 30 years, and ten contact interviews used to present the project to the experts. Noting the individual interests and specialisations of each expert, we tailored the interview guide to reflect their experience and style. Indeed, some were particularly sensitive to sustainable development and information system issues, and some were more concerned about relations with suppliers and how to bring them on board; others were worried about their livelihood within the company and felt that their jobs were threatened by a hostile future. In order to prepare for the interviews, the researchers made sure they well acquainted with the skills and roles of the people interviewed and the characteristics of their companies. 8 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Figure 2: Thematic interview guide A first round of informal exploratory talks was conducted with the 12 Procurement experts in order to identify development pathways for the Procurement function. The range of respondents was sufficient to cover all the themes present in the guide. During these initial interviews, no reference was made to the responses given by other interviewees. A second round of semi-structured interviews was then held to confirm and expand on the previous interviews. These were conducted in reverse order so as to revisit all the pathways identified and to get a more accurate picture of the views of the experts. This second round also enabled us to address some sometimes diverging views and make choices in order to produce a coherent development scenario for the Procurement function in the years ahead. The purpose of these interviews was to get respondents to express their views and their vision of the future straightforwardly and with a certain amount of risk on their part. The first nonstructured part of the information gathering exercise thus consisted of conversations in which the interviewers did not attempt to guide the interviewees but did prompt them to give further information (Thiétart et al, 2007). A semi-structured interview guide specifically tailored to each expert was then designed in order to obtain additional information and examples. This second interview not only allowed each interviewee to clarify his point of view but also to comment on the views expressed by others. This approach helps to builds an informed picture of Procurement foresight and progress is made through the “creative” loosely-structured interviews that guide the research and the more precise, rational approach of the “active” interviews involving a greater degree of structure and organisation (Thiétart et al, 2007). 9 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 The interviews enable us to trace the profile of the Collaborative Buyer and to anticipate a new way of managing the Procurement function. This innovative management mode will be illustrated through a presentation of the different types of internal and external collaboration, a description of the specific skills of the buyers of tomorrow and a new vision of a collaborative, community-based virtual economy. 3. A more collaborative buyer, both internally and externally At a time when the virtues of collaboration are being praised from all sides, the buyer has become the epitome of this virtue. He sees people’s expectations of him changing significantly. These changes come from within the organisation, reflecting the expectations of internal customers and strategic management; and from outside, reflecting buyers’ commitment to developing new forms of relationships with their partners. 3.1. More internal and external collaboration: the art of creating a competitive advantage together A1 says that the role of the project buyer, the cross-buyer and the purchasing coordinator will grow considerably at the expense of product buyers or national buyers. Buyers will assist project leaders and in some cases even replace them, from one project to the next. “The same person will source all the components for the project and then move on to the next one.” This method differs significantly from that most commonly used, in which one person sources a class of products or services for a large number of different projects. Furthermore, the project buyer organises all the Procurement activity for his projects, whereas the product buyer is part of a very rigid hierarchy, having to report to several higher levels and being responsible for the tasks delegated to the lower levels. The buyer of the future will therefore need to have a much broader vision of the company. This is borne out by current trends in the internal interfaces with which he has to operate. Rather than imposing new constraints, these actually constitute new prerogatives for buyers. A8 is concerned, however, about the need to manage them with the utmost care, given that there is considerable potential for drift. Sustainable, responsible and ethical Procurement will also become a standard feature of all supply operations rather than merely a side-line of this function. New forms of collaboration between customers and suppliers are emerging, such as in the automotive, electronics or food processing industries, where supplier integration is increasingly a key factor in strategic success. When it achieves a high level of maturity, the Procurement function – which is very close to senior management – has a major influence on the adoption of sustainable practices. Stable partnerships and the need to promote innovation and develop new projects are prioritised over economic calculations. Unilateral decisions in the interests of a single link in the supply chain are no longer made; instead, collective decisions are taken in a bid to consolidate the whole venture. Total Cost of Ownership (TCO), which encourages buyers to adopt cost out (cost reduction) policies is replaced by Total Value of Ownership (total value added) which encourages “value in” (creation of joint value) practices. The “win-win” scenario, which was essentially a marketing approach that never really took off in the area of Procurement, is becoming both a buzzword and a reality, because it is considered to be more effective than the “winner-loser” scenario. A11 says “there is no generosity here: it is merely self-interest.” In 2007 Perrotin was already advocating cutting back on out-dated, counterproductive cost killing methods and considering collaboration as a major strategic factor. Buyers were 10 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 encouraged to build on their knowledge, to develop joint projects and to worry about the financial viability of their business partners. All the experts we interviewed are aware of this latter need, which was greatly neglected until the financial crisis kicked in. A drive to establish a coherent culture for client and supplier firms is underway, strategic goals are set jointly and shared values are promoted to other market players. The new virtual platforms for e-commerce and SRM (Supplier Relationship Management) provide collaborative tools, support for jointly promoting associated companies, opportunities to capitalise on shared knowledge, project management, co-design and co-development software and certification and validation procedures, as well as approaches to sustainable development. Each step of the Procurement value chain can be managed, automated and benefit from expert advice. The experts’ recommendations will be used to optimise each link in the chain, rather than just the negotiating stage. When the whole process is taken into account, sustainable value is created – and not just an ad hoc basis. It can therefore be argued that the members of the logistics chain gradually establish partnerships by pooling their resources, risks and profit. The relationships thus established are extremely complex. Information, goods and capital flows need to be managed scrupulously. Logistical integration depends above all on improving the way the firms exchange information. Reliable, regular exchanges facilitate forecasting and planning, which makes for agile flow management. Collaboration and anticipation yield considerable reductions in transportation costs as the logistical synergies emerge. A2 says that in his firm, the “road map is modelled on the road map used by our suppliers. We adapt to their pace and organise ourselves around their projects and the innovations they can bring to us. If we have no overview of their business, then we have no overview of our own.” At the moment when the virtues of collaboration are praised everywhere, the purchaser, the extreme collaborator, sees the expectations with regards to him developing in an appreciable way. These changes come from both internal and external sources. They are driven by the expectations of internal customers and strategic management, and externally, by the purchasers’ desire to develop new forms of relationships with their partners. C1 explains that the functions of the ‘project purchaser’, the ‘transversal purchaser’, and the ‘coordinator purchaser’ are going to grow considerably to the detriment of the ‘product purchaser’ and the ‘country purchaser’. Purchasers will accompany project leaders, and even in certain cases replace these, from one project to another. "The same person will be responsible for sourcing all the components in a project and then will move onto the next project". This method is significantly different from the one that is most frequently used, where one person is responsible for the sourcing of a category of products or services for a very large number of different projects. All the more so in the case of the ‘project purchaser’, who leads on the totality of purchasing activity around his projects, whilst the ‘product purchaser’ is part of an unwieldy hierarchy, accountable to several levels above him and with responsibility for tasks delegated to those at the levels beneath him. Tomorrow’s purchaser will need to develop a much wider view of the company. The current development of internal interfaces with which he is obliged to function attests to this. More than new constraints, this is in fact a question of new prerogatives for purchasers. However, these prerogatives need to be managed. A7 uses inter-supplier coaching. He selects suppliers with high growth potential from emerging countries and asks his western suppliers to help them grow by sharing their know-how with them. These buyer initiatives which bring competitors together in partnerships create a threeway relationship in which everyone stands to benefit: the customer, who gets a new, more efficient local supplier; the supplier who is coached matures much more quickly; and the supplier providing the coaching secures new business opportunities and the opportunity to develop a lasting partnership. 11 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 One can therefore consider that the logistics chain members establish partners with a pooling of resources, risks and profits. Relationships built in this way are highly complex (Harland, 1996; Lamming, 2002), and market places would be able to play an essential role in formalising and optimising these. The influxes of information, of merchandise, and of resources need to be managed with a great deal of rigour. The logistical integration between companies, above all else, has to happen via improvements in the processes of information exchange. The reliability and regularity of these exchanges will favour forecasting and planning and therefore a more agile management of these influxes. Collaboration and preemption generate a considerable reduction in transportation costs, with the emergence of logistical synergies. Collaboration is not, however, a risk-free enterprise (either for the supplier or his customer). It is not always a magic bullet and sometimes it does not achieve the desired effect. It may even constitute a real trap for suppliers. It is also worth pointing out that different relationships often need to be developed with the suppliers, depending on their role (Bensaou, 1999). Indeed, it is difficult to be everyone’s partner. But the potential benefits of collaboration that make for genuine “cooperative advantages” (Kanter, 1994) are still manifold (improved product quality, shorter lead-times, enhanced image, etc.). Several authors writing some ten years ago seem to have been visionaries in this field. They demonstrate the importance of being able to build new relationships, but also the ability to coordinate partner input (Lipparini and Fratocchi, 1999), which Simonin (1997) refers to as “cooperation expertise”. Successful collaboration requires a certain amount of effort and considerable perseverance. Tsang (1999) said that firms need to work together properly in order to continue to attract the best partners. Similarly, ten years ago Lorenzoni and Lipparini (1999) were already stressing the importance of these two abilities, which they grouped together under the concept of “relational capability”. It has taken an economic crisis to demonstrate the practical relevance of the theory. 3.2. Managing Procurement expertise: lead project buyer and talent manager The buyer recruitment procedure is highly elitist. Employers are looking for specialists with 5 years of post-high school education in either engineering or business. Experience is less important than the initial training, which must be solid and enable young graduates to avoid the traps laid in heated negotiations. Proficiency in information and communication technology is essential to manage multicultural teams from a distance and to interact in virtual environments. Buyers also need to be persuasive when it comes to promoting a sense of ownership, both internally and externally. Buyers are becoming a pro-active force: by forming strategic alliances between different links in the same value chain, they can access resources, technologies and levers which the firm would not be able to access alone. They can see how the talents of several companies might be combined to secure key competitive advantages. C4 highlights the creative side of the buyer: “The character of the buyer is increasingly important: the best buyers are the most forceful and resourceful. They have to think outside the box and come up with original solutions. They need to shape, from the countless items at their disposal, the most appropriate response to the needs of their firms. They have an element of intuition that a computer cannot replicate.” The foresight skills of the buyers of the future, identified together with the Procurement experts we interviewed, are as follows: - The ability to operate in virtual environments and to detect faint signs of opportunities or potential threats; - The use and optimisation of information and communication technology, especially collaborative platforms, social networks and the virtual communities of practice that 12 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 constitute strategic intelligence tools, as well as benchmarking, management of expertise, collaboration and facilitation of professional networks; - Being a global responsibility activist by combining sustainable development, fair trade and ethical work; - The ability to bring suppliers on board and secure exclusive innovations; - Flexibility and multi-tasking, naturally dipping in and out of several projects or cultures; highly mobile, etc.; - Highly creative and spontaneous: questioning existing solutions and with a strong ability to innovate; - Strong leadership with senior management potential. For A2, “the buyer is particularly mobile and might not have an office”. After a period in which management tried to impose new information systems on buyers, making them deskbound and automating their work, a new phase is dawning in which the buyer is taking the power to make decisions back from his office equipment. Indeed, given the wide range of performance criteria that must be taken into account when assessing a supplier and the decisions that have to be made, only the buyer, with his proven expertise, is able to “weigh up the pros and cons”. It is this diversity of criteria which makes traditional tools less relevant or obsolete, for it is difficult to fit all the currently accepted performance criteria into synthetic indicators. Even with TCO and TVO, which include many parameters, it is difficult to take account of social and environmental criteria, and especially the collaborative capital of suppliers which is currently so highly valued. For A6, “the new people think that our firms are still living in the Stone Age.” This view is shared by most of the experts we interviewed. In their opinion, firms are lagging behind society. In some cases, it is no longer the private sector that innovates for the public sector, but the public sector that innovates for the private sector. Firms take some time before adopting the new practices: “they are increasingly lagging behind”. A gap is also gradually emerging, but more quickly between traditional buyers and those of the Internet generation: they don’t use the same methods, tools, or even the same language. Given that one side is under the impression that the other side is trying to push them out of the door, we can imagine the tensions and problems involved in managing such a wide variety of profiles. The academics amongst the Procurement experts all envisage a much more digital and collaborative future. Nevertheless, most professional buyers do not yet understand the potential of the new information systems – genuine examples of artificial intelligence which major industrial concerns are trialling to manage much of their buyer activity. A4 feels that “IT tools still have some way to go before they can replace a buyer’s instinct”, which is capable of picking up on very faint but decisive signs during the supplier selection process. A5 tells of all the disastrous consequences of “excessive reliance on certain sourcing platforms” in his firm. When asked about this negative reaction to the virtualisation of part of their work, the experts stress that buyers are trying to resist inevitable change and that if they refuse to submit, they are in danger of being excluded from the Procurement departments of multinationals in the future. 3.3. Towards a virtual, community-based collaborative economy A5 says that “the crisis made us realise that we needed to treat our suppliers better. We decided to be just as concerned about them as we are about ourselves because we are interdependent. We changed our payment policy and we now settle our invoices in 8 days 13 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 instead of 3 months.” Companies thus prefer their money to be with their suppliers so that it can be used to innovate and keep them going rather than being parked in the bank to earn interest. Consequently, investment and long-term gains are prioritised over structured finance. Some companies even go as far as paying their suppliers’ suppliers, so that their business will not be put at risk by financial difficulties. The spate of bankruptcies which the financial crisis has produced in a huge domino effect has induced buyers to pay more attention to their strategic partners. However, this type of chaperone policy may be seen as interfering and as a perverse way of extending control, with over-intrusive concern for the way a sovereign company manages its finances. A3 stresses the importance of modern means of communication, which also play a key role in the new relationships between firms. Companies are gradually organising themselves as professional virtual communities that share the same values and cooperative closely on a wide range of activities. This type of “meta-company” requires a “meta-network”, an intelligent network enabled by the new information and communication technologies. It allows member companies to pool their intelligence, their technical expertise and some of their business costs. It also gives them three precious gifts: ubiquity, omnipresence and omniscience. The more responsive, more flexible joint ventures will have a considerable advantage over individual companies as they are able to share costs and expertise simultaneously. “In a virtual universe of exchange networks, we now need to optimise value added chains between partners” and “roll out new forms of cooperative business.” The fact that these potential suppliers are grouped together in the same community, making it possible to submit problems and directly compare the solutions proposed by each of them, provides incalculable gains in terms of time, money and quality. It is also essential to “find new customers outside the comfort zone without having to pay exorbitant canvassing costs” (Yolin, 2005). The “e-business crossroads” phenomenon thus seems to be a natural consequence of the economic climate and a response to the way it has developed. Furthermore, it is often “people from the same line of work” grouped together in corporations, unions, trade shows or on trade magazines - in other words, real communities of individuals who would meet and trade goods or information - that are behind these “marketplaces”. These players have taken advantage of technological progress and the fact that companies have refocused on their core business to extend an already existing network, but using few resources and limited in space and time. These marketplaces, which address a very real need, have nevertheless emerged with such speed that their operations have tended to be improvised, i.e. worked out in response to an emergency or to address problems instead of by anticipating them and operating in an economically logical way. Nevertheless, while these virtual communities have a place in the changing global economy, they have so far tended to focus on the economic transaction side of things rather than on their potential as an information-sharing base. Several contradictions have emerged in this twofold objective which involves bringing the players in a given market together so that they can meet up more easily and freely exchange information in order to build a common knowledge base, while – at the same time – encouraging them to do business with each other, thus exacerbating the sense of fierce competition. Conclusion Traditional Procurement practices were an aggravating factor in the consequences of the financial crisis of 2009. They caused value chains to be weakened and called supplier relationship management practices into question. Some firms ended up weakening themselves by overshadowing and oppressing respected players in their own market and which they 14 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 helped to eliminate. Cooperative management, which is still at the experimental stage, has become a much more credible alternative to the drastic policies of cost-cutting and fierce competition achieved through radical, automated sourcing methods. The Procurement function thus acts as a pioneer in developing new forms of internal and external collaborations and adopting a partnership approach with all key suppliers in order to address the economic crisis and prepare to emerge from it. There is still some scepticism surrounding these new methods, which the drastic situation has helped to highlight and make more popular. However, in large multinational companies, the profile of buyers has changed dramatically. Their role is no longer confined to satisfying internal needs and automatically reducing costs: it now involves maximising the sustainable value created jointly with their partners. From initially managing transactions and then information, they have now moved on to relationship management, which calls for very specific skills. They have replaced a confrontational, systematically comparative approach with a process of association and coordination. Buyers are no longer content to meet current needs; they now try to anticipate future ones. They run projects in which they need to combine complementary talents in order to co-build a key competitive advantage. The buyer’s buying role is increasingly less important: they are becoming mediators who ensure a healthy market; watchmen who anticipate dangers and look out for opportunities; and project managers who prepare for the future of the company and ensure its long-term survival. References Allal-Chérif O. 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Contribution à l’analyse de l’économie de l’Internet, Rapport de la mission conduite par Jean-Michel Yolin, Ministère de l’économie, des finances et de l’industrie. 17 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 RIRL 2010 The 8th International Conference on Logistics and SCM Research BEM Bordeaux Management School September 29, 30 and October 1st 2010 From Round Table to Arm’s Length and Back? - purchasing strategies in the automotive industry Ove Brandes Linköping Institute of Technology, Sweden [email protected] Staffan Brege Linköping Institute of Technology Sweden [email protected] Per-Olof Brehmer Linköping Institute of Technology, Sweden [email protected] Abstract Our aim is to study strategies of purchasing in the automotive industry: - Can a technology leader get access to scale economies in product development via a supplier without giving up the leadership and competitive advantage? - Can a core competence be outsourced and still be controlled by the OEM? - The importance of intellectual property? Our empirical data is from a longitudinal (1990-2007) case study of Volvo and Autoliv car safety systems. Chambre séparée is our conceptual model for the management of knowledge and product development between one lead firm, a prime supplier and their competing customers. Key words: purchasing, product development, management of knowledge. 1 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Theoretical Background Helper et al (2000) have pointed out one major theoretical problem in their analysis of the American automotive industry vs. the Japanese one. They argue that the American strategy is a market organization (Williamson, 1975; 1985) while the Japanese strategy is a hybrid organization with collaborative (voice) relationships with major suppliers. They are trying to explain why the more competitive American strategy has been outcompeted by the collaborative Japanese strategy. Even Japanese transplants in e.g. GB and the US have better key figures than the domestically owned factories, the Detroit Three/D3 (Chrysler, GM and Ford Motor Co). One part of the explanation is that the Japanese culture is more collaborative but theoretically there are still many questions unanswered. Whitford et al (2007) are taking up the discussion on collaboration starting from Granovetter’s (1985) paper on the social embedding of economic actions. They “are looking at boundaries between organizations by analysing the content and structure of ties between large manufacturers and their suppliers”. In their conclusions they are taking steps towards “a behavioral theory of the networked firm”. In these two articles, some major theoretical problems related to the automotive industry have been pointed out. However, both were based on empirical data from the period before the financial crisis’ start in Q3/2008. The problems have changed and become even more dramatic during the crisis and the theoretical analysis is now more complicated: 1 The debate on global warming is putting new pressure on the industry from both society and consumers. 2. The second revolution of the auto industry will be when the fully electrical vehicle is a realistic alternative to the petrol car (Freyssenet, 2010). 3. Public interests and political interventions have increased during the crisis starting in 2009 and will play a more important role for the future of the automotive industry. In our study we have focused on the carmakers’ relationships with their major suppliers that, especially after the financial crisis, are more powerful than the customers/carmakers. These relationships are important for the understanding and development of the strategies in the automotive industry (Gnyawali and Madhavan, 2001; Quinn, 2000). The Automotive Industry: A textbook interpretation of carmakers’ strategies The background of our case study is that the automotive industry is in a crisis since 2009. In terms of employment and technology, it is one of the most important industries, it is global and in a period of dramatic change (Boyer and Freyssenet, 2002). Let us start with some winning and losing (market share and financial performance) strategies in 2000-2010: 2 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Winning and losing strategies in 2000 – 2008: Examples Winning strategies volume segment: Toyota and Volkswagen Group Losing strategies volume segment: Chrysler, GM and Ford Winning strategies premium segment: Audi, BMW and Lexus Losing strategies premium segment: Saab Automobile/GM and Volvo/Ford Both Toyota and the three American/Detroit carmakers are mass producers. But the Japanese strategies are different from the American ones (Dyer & Nobeoka, 2002). Toyota has the lowest degree of global sourcing and the highest degree of in-house component deliveries (Mueller, 2010). With external major suppliers Toyota has a collaborative (voice) strategy. Toyota is a global carmaker, with direct investments in the US and 13 manufacturing locations in 2010. The strategies of GM, Ford, and Chrysler are typical for global Mass Production with arm’s length (exit) relationships with suppliers. The Volkswagen Group (Audi, VW, Skoda, and Seat) has a high degree of global sourcing. But lately they also have organized an internal component division. The product strategy is to build many models per platform in order to take advantage of both economies of scale and scope. There is a risk for internal cannibalism between e.g. VW Passat and Skoda Superb but during the period we have studied both the market share and the financial performance have been among the best in class. However, an unfriendly takeover in 2008 and 2009 by VW of Porsche and v.v. has been devastating for the financial stability of both. Premium brands have a significantly higher price per kilo than the mass-produced ones in the same bracket (sedan, SUV etc.). BMW’s strategy is differentiation by technical leadership, advanced design and high performance. Saab and Volvo have been involved in the strategies of their American owners and lost their brand image. After 20 and 15 years respectively Saab Automobile is sold by GM to Spyker Cars, NL and Volvo is sold by Ford Motor Co. to Chinese Geely. The future is problematic for both Swedish carmakers. Which formal strategies from the most cited scholars (that also should be well-known among top executives in the automotive industry) in Strategic Management have been applied in the examples above? How can the formal strategic concepts and models help us understand what has happened? Can formal strategic management theory facilitate for planning and management of the suppliers and the carmakers in the crisis of 2009-2010? The Toyota model is well-known for lean production, with high quality and a complete line of brands and models. This model is very complex and deeply integrated in the Japanese culture and therefore hard to imitate by carmakers in other cultures. There is no clear interpretation of these strategies in the mainstream literature on Strategic Management. Expansion of both markets and products (Ansoff, 1965), both cost efficiency and differentiation (Porter, 1980) and Core Competence (Prahalad & Hamel, 1990) are some of the references that could apply. The long-term perspective of Toyota can be caught in the BCG grid (1968) where Cash Cows are delivering resources to Question Marks and Stars in order to find new Cash Cows. Toyota and Lexus are leading in hybrid and battery technology which is one example of long-term strategy producing Question Marks and later new Cash Cows (Prius and Lexus). But have the Toyota management and owners used these models for development of their winning strategies? 3 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 The VW Group has applied a mix of strategies. Their strategy is both cost efficient and differentiated, which is not recommended by Porter (1980). Seat is a mass production brand and Audi is a premium car at the top of the product line. Audi has successfully competed with Mercedes. The Daimler acquisition of Chrysler was a failure and later Fiat took control of Chrysler. Daimler/Mercedes lost focus and Audi took market shares in the US, the most important market for both German premium brands. The American Mass Production model is easier to catch in the Porter (1980) model as a Cost Efficient strategy. Helper et al (2000) have explained why it was not competitive. Global Sourcing as a part of the Mass Production strategy is not leaving enough resources for R&D and new products. In total, this Purchasing Strategy has failed. Also the BMW strategy is easy to catch in the Porter (1980) model as a Differentiation strategy. But it is much more complex as a part of a German high technology culture with a long history. There are problems also for BMW. After having developed a profile with powerful engines BMW now has started to deliver engines with sufficient power and fuel efficiency and low emissions. Saab Automobile and Volvo have been ‘stuck in the middle’. Even if Volvo’s volumes have been 2-3 times higher than Saab’s, both have been too small to get access to scale economies as stand alone firms. But Volvo has been profitable almost all the time from the start in 1926 until 2009. The safety image of Volvo is a result of a long-term successful Differentiation strategy. Most competitors have the same ranking in NCAP safety tests but Volvo has a leading position and image as a very safe car. Also in this case Volvo’s safety technology development can been seen as a product of a historical Swedish safety culture. Saab has jumped between different images and lost market shares. Saab has been profitable only during a short period since the start in 1946 as a consequence of a diversification strategy within the Swedish defence/airspace industry. The winners have demonstrated ‘dynamic capabilities’ (Teece et al, 1997) by their ability to develop new products and systems over and over again. This is an ‘ex post fact’ and inspiring challenge for the creation of winning strategies. But it is not easy to use as a generative concept for the losers. The major challenge for the next decade is the power train and the fuel efficiency for reduction of emissions. The carmakers have weak financial status after the crisis starting in Q3/2008. Therefore, national governments and political institutions like the EU can be expected to support the green technology development. This process has already started both in the US, Japan, and the EU with plug-in electrical cars, hybrid engines, and new battery technologies (Freyssenet, 2010). From 2010 we can expect that the development of green technologies in the car industry will require new competence and heavy investments. At the same time the biggest carmakers will reduce their capacity in the US and the EU by 20-25 percent and expand in growing markets (e.g. China and India). The core competence for the development of green technology is now in the power companies, the electronic and computer industries (e.g. battery technology). Will they come in as new partners in the product development in the automotive industry? Will the carmakers accept to become dependent on outside suppliers for one of the core technologies? How can carmakers develop and protect unique competence in a collaborative strategy? A part of the answer can be found in the development of leading safety systems in close relationship between the Volvo and Autoliv safe belts and airbags. Also the steelmaker SSAB has contributed with new materials and designs for the protection of passengers. Safety is the 4 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 most important core competence of Volvo but it is shared with the suppliers Autoliv and SSAB. These suppliers also have Volvo’s competitors as clients. This example could be a role model for more collaborative product development and purchasing strategies in the automotive industry. The example was only valid as a success during the product development period and as long as Volvo could manage as a stand alone company. During the Ford ownership Volvo could not differentiate the cars within the Ford Global Purchasing strategy. Since the IMVP report “The Machine that Changed the World” (Womack et al, 1990) was published, it has been clear that the Japanese benchmarking figures have been better than the American ones. Many improvement programs were initiated by Chrysler, GM, and Ford Motor Co. Both production and quality have developed in the US factories. But the problems were so serious that it turned out to be too little and too late. In 2009, GM went bankrupt. The American government took control and saved GM financially. Fiat took control over Chrysler. Ford Motor Co. is doing best of the Detroit Three financially but is still weak. Downsizing in the US and Western Europe and expansion in Asia have accelerated after the financial crisis that started in Q3/2008. One of the most discussed differences between the American and the Japanese strategies is how purchasing and product development is organized. Helper et al (2000) and Sako (2003) have found more collaborative (voice) relationships between Japanese carmakers and their major direct suppliers. The American strategy is typically arm’s length or exit. A note on the research method In case-based research, the choice of empirical cases is crucial. Several longitudinal case studies are by definition more adequate for the understanding of strategies and long-term relationships between OEMs in the automotive industry and its first tier suppliers. The problem is that interviews are time-consuming and expensive. Therefore, we have concentrated on interviews about every second year with a few firms over more than a decade. The first contacts with Volvo and Autoliv created a joint interest between the companies and us as researchers in the topic and it was decided to extend the research period beyond the first project. This ongoing research period is now into its sixteenth year, which provides us with a longitudinal knowledge of the development of the Volvo - Autoliv relationship. Autoliv is also an important supplier to the other main competitors among the European OEMs – Saab, Audi, Mercedes, and BMW, i.e. all brands competing worldwide with Volvo. Based on the case presentation, we can draw conclusions about the function of “Chambre séparée” in product development from the perspective of the European premium car segment. The empirical evidence for this article has been collected through a sequence of interviews covering more than 25 individuals, equally divided between Volvo and Autoliv, interviewed at several occasions during the 1994-2007 period, and secondary data, such as reports, internal documents, and official material. The interviews cover individuals involved in a variety of areas such as product development, purchasing, general management, marketing management, and dealer management. Interviewees have always been introduced by people already interviewed and the interviews have been semi-structured. The interviews were taped or documented by two of us in order to facilitate interpretation and to promote the trustworthiness of the results. 5 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Case study Volvo (Volvo Pv before 1999=Volvo Cars after 1999 in the Ford family) Volvo, one of the two Swedish personal car manufacturers, produces and markets personal cars for the premium segment, and its main competitors are OEMs such as Audi, BMW, and Mercedes. Volvo performed very well during the beginning of the new century, in terms of both growth and profitability and was the best in class in the Ford Group. However, the situation in the early 1990s was different and considered very problematic. Could such a small player in the personal car industry (and also in the premium car segment) survive in the long run? The new role Volvo took on required developing the total car concept and to co-ordinate the supply chain. In the Volvo strategy, it was recognized that the only way to be first to market in product development was to cooperate with large, resourceful suppliers. The procurement and development departments developed a new field of competence dealing with supplier partnerships. When describing the core competence of Volvo managers and purchasers we were continuously coming back to three core values: safety, environment, and quality. "Today we have a narrow and deep competence to construct and produce a few car models. In the future we will need a broad and superficial competence to deal with more car models and place demands on our suppliers instead of doing things ourselves." (Purchaser, Volvo, 1994) To take advantage of the suppliers’ competence and capacity, Volvo started to develop partner relationships with the major direct suppliers (about 20). Single sourcing was considered the most realistic strategic choice, considering that Volvo was a small OEM in terms of volume. Even though Volvo was considered a comparatively “fair” customer, this new initiative created considerable confusion among the suppliers. What was included in the concept of partnership and was Volvo willing to go all the way towards single sourcing? Volvo began by using their established and mostly European supply base, but over time more and more relationships have developed with all the global mega-suppliers, including the American and the Japanese. When a large system was to be bought from one single first-tier supplier in a partnership, Volvo required that it should have the following characteristics: 1. Strategic importance, giving Volvo a unique profile and having an important effect on Volvo business. 2. Part of the module strategy and the platform strategy. The module should be useable in several cars and the supplier should be able to produce the modules at different locations. 3. Invest heavily in logistics and development. The supplier should establish part of their operations in the Volvo supplier villages created close to their three manufacturing plants to ensure sequencing and flexibility. 4. Fast adaptation of new technology and fast Time To Market (TTM). The suppliers should work with other OEMs and be committed to use the knowledge gained in the relationships with Volvo. Through this way of working Volvos intention was to halve the time between the launchings of new car generations. 6 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Autoliv was one of the suppliers that were highly rated as a stable partner, even before the partnership program was launched. However, there were more steps to be taken and today Autoliv is one of Volvo’s closest suppliers in terms of mutual trust and cooperation. The development of Volvo owned by Ford in 1999-2008 Until 1999 when it was acquired by Ford Volvo was an independent OEM. Now, Volvo is part of the Ford Premier Automotive Group. With almost ten years perspective on Ford’s acquisition of Volvo in 1999, top managers at Volvo argue that this is probably the best M&A in the automotive industry. Maybe Volvo was saved by being a business area within one of the ‘Big Six’ in this industry. At the same time there is a consensus among senior Volvo managers that there are problems and cultural clashes which are not yet overcome after almost ten years. One major point is that American as well as German and Japanese managers are demonstrating “I am the boss” more than Swedish managers normally do. Before 1999 Volvo had both good (Mitsubishi) and bad (Renault) experiences of close horizontal partnerships. In both cases there was a close cooperation with first tier suppliers in order to get economies of scale. All this time Volvo could develop its position as the leading firm in car safety systems. Both Mitsubishi and Renault learned a lot from Volvo. Volvo learned mostly from Mitsubishi, especially how to assemble different models on the same final assembly line. From 1995 until 1999 Volvo had integrated Product Development and Purchasing which was successful initially. When Ford became the new owner, Global Sourcing was introduced also at Volvo. Global Sourcing with arms-length supplier relationships and cost focus was an adequate strategy for a commodity car producer but not for Volvo with a premium car strategy. Cost cutting became more important than technology development. “This was a major disturbance in the relationship with Autoliv”, said two senior Volvo managers and one from Autoliv. Ford nominated Volvo as a Center of Excellence in car safety. But the content of this position was later reduced to ‘lead’. Volvo had an important role in the development of car safety in the Ford organization until 2010 when Volvo was sold by Ford to the Chinese carmaker Geely. Volvo’s competitors Audi, BMW, and Mercedes are the leading brands in the premium segment. The German brands are giving priority to technology leadership. Their financial performance has also been much better than “The American Big Three” (now, in 2010, called Detroit Three/D3) during several decades. Volvo makes premium cars with another profile than the German ones. Safety is Volvo core value No. 1. The main competitors have almost the same safety technology, but Volvo has been the leading firm since the 1960s. Safety reputation and image are of great value for Volvo. “The difference is that USA believes in size, Europe believes in technology. Japan is copying at lower costs. Korea and China are following Japan. Toyota is developing inhouse.” (Volvo manager) Volvo’s cooperation with Autoliv before 1999 was based on closeness (both geographically and personally) and cost sharing for the development of new safety systems. 7 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Autoliv The Swedish supplier Autoliv was founded in 1953 and was a very early player in the development of seat belts. In 1956, the first seat belts were delivered to Volvo. Today, Autoliv Sweden is part of a worldwide enterprise which develops, manufactures and markets car safety products. The merger between Autoliv and the American company Merton Auto Safety Products was considered a very good match. They complemented each other - Autoliv was strong in seat belts and in the European market and Merton was strong in airbags and in the American market. “The acquisition of Merton (in 1997) meant that we added new competencies to existing ones, strengthened our position towards the OEMs and we expanded our customer base since the end of the 80s. All European OEMs were now our customers and the innovation rate was high.” (Business Director, Autoliv, 2005) Their business mission is to develop and sell systems related to the safety of the car. Autoliv is one of the world’s leading airbag producers and has most of the world’s car manufacturers as their customers. They estimate that Autoliv has a global market share of 30 per cent in the market for “car occupant restraint products” and the market share in Europe is 50 per cent. It has been an explicit strategy to be located close to the customers and they have 80 factories in 30 countries. Autoliv has experienced great advantages from being early on the market with new technology. The strategy is clearly to be a technological leader and Autoliv was first on the market with e.g. the SIPS (Side Impact Protection System). To deliver car safety systems the supplier has to be a technological leader and have close cooperation with the OEMs. Autoliv has launched the Thorax Bag (1994), AntiWhiplash Seat (1998) and Automatic Mayday System (2000) together with Volvo, but has also cooperated and launched other products together with other customers for example the Inflatable Tubular Structure together with BMW and the Head Thorax Bag together with Ford and Renault. Volvo is not Autoliv’s biggest customer, but is the most important one in terms of product development. Both Volvo and Autoliv have high ambitions to be leading in car safety, which makes it necessary for them to work in close cooperation. When listening to the managers interviewed, for them car safety can be interpreted as a common religion. "Our ambition with a partnership with Volvo is to get a partner with which we can try new products. When you are in the safety systems business you cannot develop new products on your own, you need a car manufacturer to work with. Together we can create new products. That is a common interest for us and Volvo and their customers and that is what makes this successful. Both of us feel that we can take advantage of a co-operation and we develop new products for our future survival. Our company is growing and Volvo helps us to bring new products to the market. Safety is one of their most important areas." (Business Director, Autoliv, 1999) Autoliv updated case until fall 2007 The Volvo Cars-Autoliv relationship is a long story from seatbelts in the late 50s to world leadership in safety systems. Historically, Volvo had to cooperate closely with suppliers already from the start-up in 1926: “Chambre séparée is a good metaphor for Autoliv’s relationship with many premium brands. Patents and licences are formalities. (Autoliv manager).” 8 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 “Volvo and Autoliv have been a transparent relationship with technology development vs. ‘arm’s length’ without any R&D. There was a disturbance when Ford came in as a new owner in 1999/2000 leading to a slowdown in the technology development. (Volvo manager, 2007). Autoliv became a global firm before Ford acquired Volvo in 1999. After the merger with Merton in 1997, Autoliv had to find a new strategy. Earlier the foreign subsidiaries were strong and very cost efficient. But with more and more global customers/OEMs the new Autoliv CEO launched a global strategy with a more centralized R&D. The production is stepwise being moved from high cost to low cost countries. Autoliv became more competitive in its relationship to customers with Global Sourcing strategies, e.g. Ford, GM, and Volkswagen. For Volvo the global strategies have led to more cost focus and less resources for technology development. But still, the Volvo cars are ranked as the safest cars even if the differences between the premium cars are small or have disappeared even. There are some examples of projects for renewal of the tight Volvo - Autoliv relationship. In the development of active safety the new Volvo S80 has some features like Adaptive Speed Control (ACC) and alerting brakes before a collision. The Volvo – Autoliv relationship The definition of the safety system and the interfaces between the airbag system and its environment (safety belt, dashboard, and other physical systems in the car and the occupants of the car) is the starting point for the system competence. The Volvo and Autoliv engineers and managers involved are well aware of their respective competence profiles. One way of preserving and protecting competence is the use of patents. Patents are often written in common in contracts between Volvo and Autoliv and they rarely have problems in finding a solution to the patent sharing. Ethics is an important element in the preservation of knowledge in the companies. One aspect of ethics is not to steal employees who are very competent from other companies. “Our relationship expanded as the market demands for safety equipment took off in the 1970s. Volvo decided to make safety one of their top priorities in development as well as marketing with the 240-series and at that time a number of individuals in Autoliv’s development group came from Volvo. By this (joint development groups) we created a relationship that was beneficial for Autoliv as well as Volvo.” (Business Director, Autoliv, 1999) To utilise the knowledge created in projects with several customers but still develop unique products is an organizational problem that Autoliv seems to have solved in a satisfactory way. As already mentioned, Autoliv is running development projects together with partners besides Volvo. A clear boundary was established between the people working with Volvo and the people working with for instance Saab Automobile, BMW, or Audi except for executives not taking part in the daily operations. “With so few suppliers in the world, we know which other OEMs Autoliv is working with. As long as we don’t lose access to innovations that are funded by us, or that actions taken by the supplier do not harm our market position as leader within the safety area, we think this kind of coopetition is better than the alternatives.” (Product Development Director, Volvo, 2005) 9 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 Upcoming problems can lead to an improvement of the R&D competence of the Volvo project team when more and more responsibility is given to the supplier. The use of suppliers that are partners is increasing the Volvo system competence. The reason is that a supplier like Autoliv has customers on a worldwide basis and develops 3-5 projects at the same time. This pace is much higher than anything that Volvo could achieve. Furthermore, the different demands from car manufacturers put additional requirements on the supplier in terms of innovation, quality, and performance. The people in the Volvo projects can take advantage of the general experience gained from other customers’ projects with Autoliv. “A key factor for Volvo is to ensure that Autoliv can attract development assignments from several OEMs. If not, their new product development portfolio would contain fewer projects which over the time will make it more difficult for Volvo to rely on Autoliv for our future profile as a safety-focused brand.” (Product Development Manager, Volvo, 2005) This is what we call chambre séparées (Figure 1) with overhearing for new product development (Brandes et al. 2008). It can be considered a development of the Round Table strategy at Volvo in the 1990s. None of these supplier relations strategies are without conflicts. But in the end all parties are reasonably satisfied. 1. Regional Partnership Proprietary Patents etc Volvo Pv/Swedish until about 1990 Autoliv/Swedish 2. Chambre séparée Audi BMW Daimler Bentz Autoliv/global business 3. Learning by overhearing Volvo Cars/Ford Figure 1 Parallel chambres séparées with overhearing for new product development Managerial conclusions The American car industry went into a deep crisis in the beginning of 2009. GM went bankrupt and the US Government took control as a majority owner. Chrysler is managed by Fiat, subsidized by the US taxpayers (Helper, 2010). Ford Motor Co. has 10 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 the best key figures among the Three Detroit (D3) automakers but the financial situation is weak. The problems with the D3 falling US market shares started in the 1980s (sales from 77 per cent 1980 to 45 per cent 2009, production from 97 to 45 per cent). Transplants (New Domestics) have taken increasing shares of N.A./US markets (Helper 2010). The D3 has since many years complained about the legal costs (pensions etc.). But the basic problem, after restructuring of the debts in 2009-10, is no longer high costs. The problem is the margin that is significantly lower than for comparable Japanese models. One of the main reasons for the problems of D3 passenger cars is the strategic focus on mass production and cost cutting. The relationships with the suppliers are among the worst in the world (Mueller, 2010) and there are no resources for R&D. Together with the mass production strategy this is devastating for the quality and the image. Even if there are some D3 models among the best in the JD Power’s ranking the question is about the future for the US passenger industry’s production in the USA. Ford Global Purchasing strategy has been cost efficient for Volvo, but Volvo has lost in technical development and image partly as a consequence of the Ford ownership era, partly because passive safety systems are becoming generic. The next big leap, active safety systems, requires high investments in infrastructures e.g. highways. Investments in new, green powertrains have a higher priority than safety systems. Volvo had a good financial performance from the beginning of the 1990s and also during the first 5-6 years in the Ford family from 1999. Therefore, Volvo could build a strong position also as a part of Ford Motor Co. Volvo was nominated a Center of Excellence within Ford Motor Co. e.g. in safety technology and several other R&D fields. The Volvo technology, e.g. safety system, was applied to Ford models and Ford Europe has built Mondeo models on the Volvo S80 platform. Volvo had a very strong safety image since the 1960s. Volvo, with its close relationship to Autoliv, has been leading the car safety technology since the late 1950s. But Volvo’ competitors in the premium segment have almost the same safety systems delivered by Autoliv. Still, Volvo has the reputation of having the safest cars. What can we learn about knowledge management from this case study? How does our findings relate to earlier studies? From our Volvo-Autoliv case we have earlier developed the concept of Chambre Séparée as a metaphor for the successful management of knowledge between one lead firm, a prime supplier and several competing buyers (Brandes et al 2008). We can draw some conclusions about the dynamics of relational capability. For Volvo and Autoliv there was a long period in the 1980s and 1990s with adequate resources for development of safety systems. Later, when the technology became generic and mature, volume and cost efficiency matter and so does ownership. When Ford Motor Co. acquired Volvo the cost cutting strategy dominated over product development. But, at the same time the safety systems became generic. The Ford Global Sourcing with focus on cost reduction and economies of scale more than on R&D happened to be just in time. Will only the biggest car producers survive? Yes, according to the American commodity car producers before 2009. Now, with all three Detroit carmakers in a deep crisis it is an open question. GM has the US Government as the majority owner, and Chrysler is managed by Fiat subsidized with US taxpayers. 11 RIRL 2010 - Bordeaux September 30th & October 1st, 2010 The German premium OEMs, Audi/VW, BMW, and Mercedes are big enough to survive if they can adapt to the green powertrain. Volvo has been sold by the commodity car producer Ford Motor Co to Chinese Geely. Again, ownership matters for Volvo/Geely as a premium car and a lead firm in car safety. The purchasing strategy is more critical than ever. If “strategy is a pattern in a stream of actions” (Mintzberg, 1987), both the R&D and the purchasing strategy are open questions for Volvo. Discussion and conclusions Many scholars of Strategic Management have studied the automotive industry. One obvious reason is that it is one of the most important industries in the world in terms of employment and technology. It was globalized in the 1990s in the first wave of outsourcing and many M&As. This became a politically hot issue when the US and Western Europe lost jobs to Mexico, South America, Eastern Europe, and Asia. In 2010 the overcapacity in the US and Western Europe is estimated to be about 25 per cent (ACEA, 2010). Our case study of Volvo and Autoliv during the period of developing the world’s leading safety systems is, based on waves of in-depth interviews, covering more than 15 years. This is a success story and a possible role model for collaborative carmaker-supplier strategies for long-term development projects. Volvo outsourced R&D in core competence of safety systems to Autoliv in order to get access to economies of scale. Autoliv had several of Volvo’s competitors as costumers and sold new safety systems with some time lag from Volvo’s presentations of new models and systems. Patents and Intellectual Property Rights have been handled in consensus between Volvo and Autoliv. Looking ahead, green technology leading to lower emissions will be necessary components in the strategy and investment plans for winners in the future car market. The “Second Revolution in the Auto Industry” is the fully electrical car (Freyssenet, 2010). With financially weakened carmakers we can expect more political interventions in the automotive industry to prevent social unrest and facilitate the development of more fuel efficient engines. There will be some actors taking the lead and others will be followers. ‘Overhearing’ between suppliers and their competing customers/carmakers in the process of new technology and product development has been observed in several studies (Doz, 1996; Doz and Hunter, 2004; Parry and Roehrich 2009). We conclude that the winners in the automobile industry from 2010 on will be those who can organize long-term collaboration partnerships between the carmakers, their suppliers and the political stakeholders. The carmakers must accept that their external suppliers have competing carmakers as their customers. This is the only way to get short Time To Market and economies of scale in R&D, product development, and production. Ownership and market organization matter, but in combination with collaboration there are hybrid organizations for more efficient product development than the pure market. In total, we conclude that all empirical evidence is showing the importance of collaborative relationships and cooptition, sometimes in Chambre separées with overhearing, between carmakers and their first tier suppliers. This is one of the most important differences between success and failure in 2000-2010. The limitation of our study is of course that it is based on one longitudinal case. However, we have many references from other scholars that we have considered. The major limitation is which conclusions we can learn from in future developments. 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