Liftline Gas Springs
Transcription
Liftline Gas Springs
Liftline Gas Springs Standard program, individual gas springs and special functions www.suspa.com Headquarters Subsidiary Agency SUSPA - Your strong industrial partner Reliability as highest standard For more than 50 years, SUSPA products have been present in Requirements on quality are increasing in the automotive your daily life - at home in furniture, refrigerators and washing industry as well as in other industry sectors. SUSPA machines, in means of transport like buses, trains and plains, in certifications according to TS16949 have therefore been an modern office furniture, in leisure and fitness equipment, but integral part for quite some time. also in hospital beds and operating tables in hospitals and rehab Effective quality management from purchasing to production centers. and sales and on to final application secures the worldwide Although you may not be able to see our products, we are always great reputation and reliability of SUSPA gas springs. there – increasing the comfort and safety level for all of you. We test gas springs 100% according to our internal quality Major players in the automobile, office furniture, industrial, standard. Without any maintenance required, SUSPA gas springs transportation, appliance, health care, leisure, and gaming normally achieve a service life of over 50,000 load cycles. This industries depend on SUSPA as a developmental and systems represents, on average, 10 years of use in the automotive area solution partner. Our engineers and technical sales team will for the movement of the boot lid and tailgate or 20 years of use work seamlessly with your staff on a wide variety of projects, for a roof window. committed to providing the most effective solution for your organization. SUSPA’s worldwide sales and distribution network allows us to always be in touch with our customers — no matter where they are in the world! SUSPA also has production facilities in Germany, China, India, the Czech Republic, and the United States. This worldwide manufacturing capability gives SUSPA and SUSPA companies: competitive edge over other gas spring manufacturers. 2 SUSPA gas springs - manufactured a millionfold in highest quality. www.suspa.com Contents Design, functionality and features Standard program gas springs (Liftline) Page 4-5 Page 6-13 Gas springs dampened on extension of the 16-series 16-1 Ø Tube 15mm , Ø Piston rod 6mm, max. stroke 150mm, Extension force 50-400N6 16-2 Ø Tube 18,5mm , Ø Piston rod 8mm, max. stroke 250mm, Extension force 80-750N8 16-4 Ø Tube 22mm , Ø Piston rod 10mm, max. stroke 395mm, Extension force 100-1200N10 16-6 Ø Tube 28mm , Ø Piston rod 14mm, max. stroke 500mm, Extension force 200-2000N12 End fittings Page 14-16 Joint eyelets, fork heads, ball joints, etc. Assembly instructions Special functions Page 17 Page 18-19 Soft-Stop, Positioning gas spring, Space-mat, Stainless steel gas spring Technical advice Page 19 Storage, handling, utilization Contact Page 20 Liftline 3 Design and functionality of gas springs How force and effective cushioning are produced Gas springs are hydropneumatic adjustment elements. They consist of a the cross section of the piston rod, generating the extension force. If pressure tube plus piston rod with piston unit. Connecting elements on the extension force of the gas spring is greater than the force of the the pressure tube and the piston rod allow appropriate connection to counterbalance, the piston rod extends; if the extension force is smaller, your application. it retracts. The speed of the extension is determined by the flow cross section in the damping system. At the core of the SUSPA gas spring is the special sealing and guide system. This ensures hermetic sealing of the cavity with low friction, In addition to nitrogen, the cavity contains a defined quantity of oil for even under extreme environmental conditions. lubrication and end position cushioning. The gas spring is filled with non-toxic nitrogen at high pressures. The cushioning effect of a gas spring can be determined depending on This produces a charging pressure that in turn exerts an effect on the requirements and the task involved. Eyelet Pneumatic medium Pressure tube Hydraulic medium Piston assembly Sealing and guidance package Piston rod Eyelet 4 SUSPA gas springs - manufactured a millionfold in highest quality. www.suspa.com Features of gas springs The SUSPA standard gas spring (Liftline) at a glance Liftline is an excellent gas spring progam offered by SUSPA. Successfully the pipe and piston rod diameters and the different extension forces. proven in the market for decades and always state-of-the art through This way, we can meet your specific technical requirements with the constant innovation.The SUSPA Lift Line program includes four basic optimal gas spring type. types: the types 16-1,16-2, 16-4 and 16-6. The main differences are in Type Ø Tube (mm) Ø Piston rod (mm) Stroke max. (mm) Extension force F1 (N) Page 16-1 15 6 150 50 - 400 6 16-2 18.5 8 250 80 - 750 8 16-4 22 10 395 100 - 1,200 10 16-6 28 14 500 200 - 2,000 12 Spring characteristic Gas spring extended Gas spring compressed Compression force FR F4 F3 F2 F1 Extension force Force [N] Spring characteristic X=F2/F1 Stroke [mm] Damping zone 5 5 pneumatic hydraulic Stroke As seen in the graphic, the spring characteristic curve shows the via a pneumatic and hydraulic section. When installing the gas cylinder force path of the gas spring over the stroke, from the extended to with the piston rod pointing downwards, the piston initially moves the retracted state and back. The spring characteristic illustrates the through the gas-filled part (pneumatic range), thereafter, through the oil- balance of power of F2/F1. For the design of gas springs, the force F1 is, filled part of the pressure tube (hydraulic area). The piston rod is slowed in addition to the dimensions, the most important criterion. The force down by the oil. F1 is measured 5mm before the end of the extension movement and thus defines the value of the spring force. The resulting friction force F If desired, damping can also performed dynamically. To this end, a is generated between the lines of force in the insertion and extension longitudinal groove is installed in the tube, which allows damping direction. The extension speed is divided into two types of dampers: In independent of the gas spring position. the case of the standard gas spring, the extension speed is controlled Liftline 5 Standard program gas springs (Liftline) Type 16-1 Clevis/Clevis, welded Ø Tube 15mm, Ø Piston rod 6mm, max. Stroke 150mm, Extension force 50-400N L ±2 HUB/STROKE Stroke 12 A 11 13 +0,30 0 3 6,10 +0,30 -0,10 +0,30 0 15 +1 -0,50 6 3 -0,10 +0,30 13 R6 ,50 ,50 R6 6,10 1. Select length and stroke Length (mm) ±2 Stroke (mm) Technical data All dimensions in mm. The standard color of the gas spring and the piston rod is black. Chrome-plated piston rods are available on request. Ordering number 106 20 16-1-57-26-A17-B17 016 25007 146 40 16-1-78-45-A17-B17 016 25008 186 60 16-1-96-67-A17-B17 016 25009 224 80 16-1-111-90-A17-B17 016 25010 264 100 16-1-131-110-A17-B17 016 25011 300.5 120 16-1-157.5-125-A17-B17 016 25012 366 150 16-1-189-154-A17-B17 016 25013 2. Select the desired extension force F1 The extension force F1 can be at least 50N and maximum 400N, the gradation of forces can be selected individually. When ordering please indicate the extension force as follows: Order example: 016 25009/250N Further types are available on request. Gas springs Configurator Construct your own individual gas spring with our gas spring configurator on our website www.suspa.com/en/configurator 6 SUSPA gas springs - manufactured a millionfold in highest quality. www.suspa.com Type 16-1 Ball joint/Ball joint Ø Tube 15mm, Ø Piston rod 6mm, max. Stroke 150mm, Extension force 50-400N L 2 HUB/STROKE Stroke A 19 10 13 25 12 19 16,50 6 15 +1 -0,50 M8 All dimensions in mm. The standard color of the gas spring and the piston rod is black. Chrome-plated piston rods are available on request. 1. Select length and stroke Length (mm) ±2 Stroke (mm) SW 13 Technical data Ordering number 115.5 20 16-1-53.5-24-A246-B246 016 25000 155.5 40 16-1-72.5-45-A246-B246 016 25001 194.5 60 16-1-91-65.5-A246-B246 016 25002 235 80 16-1-113-84-A246-B246 016 25003 273 100 16-1-131-104-A246-B246 016 25004 316 120 16-1-154-124-A246-B246 016 25005 375.5 150 16-1-183.5-154-A246-B246 016 25006 2. Select the desired extension force F1 The extension force F1 can be at least 50N and maximum 400N, the gradation of forces can be selected individually. When ordering please indicate the extension force as follows: Order example: 016 25003/250N Further types are available on request. Calculation program We will calculate the optimum individual gas spring for your with the SUSPA calculation program. Liftline 7 Standard program gas springs (Liftline) Type 16-2 Clevis/Clevis, welded Ø Tube 18,5mm, Ø Piston rod 8mm, max. Stroke 250mm, Extension force 80-750N L 2 Stroke HUB/STROKE 15 18,50 A 15 15 R7 ,50 ,50 R7 +0,30 0 8,10 +0,30 0 +1 18,5-0,50 8 5 +0,30 5 -0,10 +0,30 -0,10 8,10 1. Select length and stroke Length (mm) ±2 206.5 Stroke (mm) 60 Technical data Ordering number 16-2-108-65-A107-B23 016 25024 246.5 80 16-2-128-85-A107-B23 016 25025 286.5 100 16-2-143-110-A107-B23 016 25026 326.5 120 16-2-168-125-A107-B23 016 25027 364.5 140 16-2-186-145-A107-B23 016 25028 407.5 160 16-2-201-173-A107-B23 016 25029 444 178 16-2-229.5-181-A107-B23 016 25030 485.5 200 16-2-240-212-A107-B23 016 25031 525.5 220 16-2-267-225-A107-B23 016 25032 586.5 250 16-2-291-262-A107-B23 016 25033 All dimensions in mm. The standard color of the gas spring and the piston rod is black. Chrome-plated piston rods are available on request. 2. Select the desired extension force F1 The extension force F1 can be at least 80N and maximum 750N, the gradation of forces can be selected individually. When ordering please indicate the extension force as follows: Order example: 016 25029/250N Further types are available on request. Gas springs Configurator Construct your own individual gas spring with our gas spring configurator on our website www.suspa.com/en/configurator 8 SUSPA gas springs - manufactured a millionfold in highest quality. www.suspa.com Type 16-2 Ball joint/Ball joint Ø Tube 18,5mm, Ø Piston rod 8mm, max. Stroke 250mm, Extension force 80-750N L 2 HUB/STROKE Stroke A 19 10 13 25 12 19 M8 +1 18,5-0,50 8 16,50 SW 13 1. Select length and stroke Length (mm) ±2 206 Stroke (mm) 57 Technical data Ordering number 16-2-109-59-A246-B246 016 25014 244 80 16-2-121-85-A246-B246 016 25015 286 100 16-2-138-110-A246-B246 016 25016 326 120 16-2-163-125-A246-B246 016 25017 366 140 16-2-178-150-A246-B246 016 25018 405 160 16-2-203-164-A246-B246 016 25019 446 180 16-2-223-185-A246-B246 016 25020 485.5 200 16-2-240-207.5-A246-B246 016 25021 527 220 16-2-264-225-A246-B246 016 25022 585.5 250 16-2-294-253.5-A246-B246 016 25023 All dimensions in mm. The standard color of the gas spring and the piston rod is black. Chrome-plated piston rods are available on request. 2. Select the desired extension force F1 The extension force F1 can be at least 80N and maximum 750N, the gradation of forces can be selected individually. When ordering please indicate the extension force as follows: Order example: 016 25019/250N Further types are available on request. Calculation program We will calculate the optimum individual gas spring for your with the SUSPA calculation program. Liftline 9 Standard program gas springs (Liftline) Type 16-4 Clevis/Clevis, welded Ø Tube 22mm, Ø Piston rod 10mm, max. Stroke 395mm, Extension force 100-1200N L 2 Stroke HUB/STROKE 15 A 15 15 15 R7 ,50 ,50 R7 +0,30 0 22 +1 -0,50 10 +0,30 +0,30 0 5 -0,10 +0,30 8,10 5 -0,10 8,10 All dimensions in mm. The standard color of the gas spring and the piston rod is black. Chrome-plated piston rods are available on request. 1. Select length and stroke Length (mm) ±2 Stroke (mm) Technical data Ordering number 283 95 16-4-153-100-A23-B23 016 25043 383 145 16-4-203-150-A23-B23 016 25044 483 195 16-4-253-200-A23-B23 016 25045 583 245 16-4-294-262-A23-B23 016 25046 683 295 16-4-353-300-A23-B23 016 25047 783 345 16-4-403-350-A23-B23 016 25048 883 395 16-4-453-400-A23-B23 016 25049 2. Select the desired extension force F1 The extension force F1 can be at least 100N and maximum 1,200N, the gradation of forces can be selected individually. When ordering please indicate the extension force as follows: Order example: 016 25049/250N Further types are available on request. Gas springs Configurator Construct your own individual gas spring with our gas spring configurator on our website www.suspa.com/en/configurator 10 SUSPA gas springs - manufactured a millionfold in highest quality. www.suspa.com Type 16-4 Ball joint/Ball joint Ø Tube 22mm, Ø Piston rod 10mm, max. Stroke 400mm, Extension force 100-1200N L 2 Stroke HUB/STROKE A 19 10 13 25 12 19 M8 22 10 +1 -0,5 15 SW 13 All dimensions in mm. The standard color of the gas spring and the piston rod is black. Chrome-plated piston rods are available on request. 1. Select length and stroke Length (mm) ±2 286 Stroke (mm) 100 Technical data Ordering number 16-4-148-100-A207-B207 016 25034 386 150 16-4-198-150-A207-B207 016 25035 486 200 16-4-248-200-A207-B207 016 25036 586 250 16-4-298-250-A207-B207 016 25037 686 300 16-4-348-300-A207-B207 016 25038 786 350 16-4-398-350-A207-B207 016 25039 886 400 16-4-448-400-A207-B207 016 25040 2. Select the desired extension force F1 The extension force F1 can be at least 100N and maximum 1,200N, the gradation of forces can be selected individually. When ordering please indicate the extension force as follows: Order example: 016 25039/250N Further types are available on request. Calculation program We will calculate the optimum individual gas spring for your with the SUSPA calculation program. Liftline 11 Standard program gas springs (Liftline) Type 16-6 Clevis/Clevis, threaded Ø Tube 28mm, Ø Piston rod 14mm, max. Stroke 500mm, Extension force 200-2000N L 2 Stroke HUB/STROKE A 16 19 16 +0,20 0 10,10 +0,20 0 28 14 +1 -0,50 12 12 10,10 All dimensions in mm. The standard color of the gas spring and the piston rod is black. Chrome-plated piston rods are available on request. 1. Select length and stroke Length (mm) ±2 Stroke (mm) 300 100 400 500 Technical data Ordering number 16-6-168-100-A31-B31 016 25061 150 16-6-218-150-A31-B31 016 25062 200 16-6-268-200-A31-B31 016 25063 600 250 16-6-318-250-A31-B31 016 25064 700 300 16-6-368-300-A31-B31 016 25065 800 350 16-6-418-350-A31-B31 016 25066 906 400 16-6-474-400-A31-B31 016 25067 1102 500 16-6-565-505-A31-B31 016 25069 2. Select the desired extension force F1 The extension force F1 can be at least 200N and maximum 2,000N, the gradation of forces can be selected individually. When ordering please indicate the extension force as follows: Order example: 016 25069/250N Further types are available on request. Gas springs Configurator Construct your own individual gas spring with our gas spring configurator on our website www.suspa.com/en/configurator 12 SUSPA gas springs - manufactured a millionfold in highest quality. www.suspa.com Type 16-6 Ball joint/Ball joint Ø Tube 28mm, Ø Piston rod 14mm, max. Stroke 500mm, Extension force 200-2000N L 2 Stroke HUB/STROKE A 30 13 20 36 16 30 M 10 28 14 +1 -0,50 19, 30 SW 17 1. Select length and stroke Length (mm) ±2 Stroke (mm) 328 100 428 528 Technical data All dimensions in mm. The standard color of the gas spring and the piston rod is black. Chrome-plated piston rods are available on request. Ordering number 16-6-168-100-A199-B199 016 25052 150 16-6-218-150-A199-B199 016 25053 200 16-6-268-200-A199-B199 016 25054 628 250 16-6-318-250-A199-B199 016 25055 728 300 16-6-368-300-A199-B199 016 25056 828 350 16-6-418-350-A199-B199 016 25057 934 400 16-6-474-400-A199-B199 016 25058 1130 500 16-6-565-505-A199-B199 016 25060 2. Select the desired extension force F1 The extension force F1 can be at least 200N and maximum 2,000N, the gradation of forces can be selected individually. When ordering please indicate the extension force as follows: Order example: 016 25056/250N Further types are available on request. Calculation program We will calculate the optimum individual gas spring for your with the SUSPA calculation program. Liftline 13 Fittings and attachments Fittings The fittings in this overview are sorted by thread diameter..Auge / Zink You can find further fittings on www.suspa.com/en/fittings. Auge / Zink B 12 A Auge / Zink B Clevis, zinc A B Part number ∅ C A26-B26 06500029 12 M8 • • A30-B30 06500155 8.1 M8 • • A31-B31 06500145 10.1 M8 • • A104-B104 06500078 12 M6 • • A220-B220 06510005 6.1 M6 • • A221-B221 06510006 8.1 M6 • • 06510007 10.1 M6 B Teilenummer • • ,50 12 C A R9 16 Auge / Zink ,50 16 R9 Auge / Zink ,50 R9 A 5 Auge / Zink A26-B26 A Auge / Zink 10 12 min. Anschlußbezeichnung R8 max. A26-B26 12 C A 12 min. A30-B30 R8 max. 12 10 B 28 ±0,2 Auge / Zink A R8 28 ±0,2 12 B A Auge /M8 Zink M8 A31-B31 M8 A104-B104 M6 A220-B220 M6 +0,2 06500155 M6 8,1 A220-B220 +0,2 A36-B36 06500145 10,1 A221-B221 M6 M6 8,1 A222-B222 M6 10,1 A Auge / Zink 10,5 Auge / Zink ,5 10,5 A 18 10,5 A Anschlußbezeichnung 13 A 18 min. A1-B1 A2-B2 M6 M6 A13-B13 A36-B36 M8 A111-B111 A223-B223 Anschlußbezeichnung A228-B228 10 min. 10 A B A 10 min. 12 A 10 10 min. 28 +0,2 A10-B10 M6 8,1 A223-B223 M6 6,1 +0,2 +0,1 Gabelkopf / Stahl, A228-B228 M6 verzinkt 6,75 ,8 0 12 14 C A 0 0 14 A 6 • 06510010 A12 Anschlußbezeichnung M8 M8 10,1 06500164 06510008 06510010 ∅ C M8 • 06500191 8,1 +0,2 +0,2 name 06500525 A12 - B12 suitable for 16-1 16-2 16-4 16-6 partnumber +0,2 M8 06500191 +0,2 06500525 Part number AnschlußA A232-B232 bezeichnung 10 24 • 06500191 Attachment AnschlußA12 - B12A bezeichnung suitable for 16-1 16-2 16-4 16-6 M8 10,1 Teilenummer/ 06500525 B partnumber 8,1 +0,2 • • +0,2 B 10,1 +0,2 • • 06200095Teilenummer/ 10. 1 M8 A M8 8,1 • • M8 Part number B12 C • 10.1 +0,2 +0,1 M6 suitable for 16-1 16-2 16-4 16-6 ∅ Teilenummer 6 06810029 B C M6 suitable for 16-1 16-2 16-4 16-6 • • +0,2 M8 B 10,1 Teilenummer 06200095 +0,2 10,1 06200095 10 24 9 10 A20-B20 A111-B111 9 12 6 A C ∅ 12 12 31 12 A A ,8 12 Fork head, steel galvanized 14 • • 6,1 B +0,1 6,75 6,75 06510008 name A20-B20 Anschlußbezeichnung 6 0 R1 Gabelkopf / Stahl, verzinkt B 12 M6 • 06510008 Teilenummer 06510010 8,1 A111-B111 M8 Teilenummer/ B partnumber 14 B +0,2 6,1 A111-B111 AnschlußA bezeichnung ,8 0 R1 10 Gabelkopf / Stahl, verzinkt 28 12 B • M8 06500164 8,1 M6 A20-B20 28 • • 8.1 Teilenummer 06500525 +0,2 M6 A223-B223 M6 Teilenummer A228-B228 M6 06500164 Attachment 18 B 18 15 22 B M6 A M6 A10-B10 Anschlußbezeichnung 06500191 A A10-B10 18 15 15 B 22 0 R1 B22 • M8 A 06500095 A20-B20 Anschluß06500076 bezeichnung +0,2 min. Auge / Kunststoff Clevis, plastics • M8 Attachment 6,1 18 A C min. • • 06510007 10,1 Auge / Kunststoff 11 • M6 06510006 +0,2 +0,2 M8 A132-B132Auge / Kunststoff M6 13 11 6.1 A13-B13 M8 +0,2 8,1 06500071 A1-B1 M6 A228-B228 6.75 6,106510010 +0,206500094 A36-B36 M8 +0,2 6,1 06500095 A2-B2 M6 8,1 +0,206500070 A132-B132 M6 +0,210,1 06500076 A13-B13 M8 06500071 8,1 B Teilenummer +0,2 A36-B36 M8 06500095 6,1 +0,2 +0,2 6,1 A132-B13206500094M6 06500076 10,1 +0,2 Attachment 06500070 8,1 +0,2 name Part number ∅ 06500071 8,1 R7 Auge / Zink B 11 B 06510005 06500095 +0,2 suitable for 16-1 16-2 16-4 16-6 M6 +0,2 B C A R Clevis, zinc +0,2 C Part number ∅ C B Teilenummer A10-B10 M6 06500164 8.1 M6 +0,2 06500094 A1-B1 6,1 +0,2 AnschlußA2-B2 M6 B06510008 06500070 A 8,1 Teilenummer 6.1 M6 bezeichnungA223-B223 ,5 13 7,5 +0,2 name Anschlußbezeichnung R7 B ±0,2 6,1 06510006 8,1 +0,1 +0,2 06500078 12 A222-B222 06510007 M6 10,1 06500076 A132-B132 10.1 +0,2 06510005 6,1 A221-B221 Clevis, zinc 28 06500029 12 +0,2 max. 5 ±0,2 B +0,1 M8 06500155 A30-B30 M8 8,1 Attachment +0,2 06500145 A31-B31 M8 10,1 AnschlußBPart number Teilenummer nameA ∅ +0,1 bezeichnung 06500078 A104-B104 M6 12 +0,1 +0,2 06500029 A26-B26 M8 M6 12 06500094 A1-B1 6.1 06510005 A220-B220 6,1 +0,2 A30-B30 M8 8,1 8,1+0,2 06500155 06510006 A221-B221 B Teilenummer A2-B2 M6 +0,2 06500070 8.1 +0,2 06500145 A31-B31 M8 M6 10,1 06510007 A222-B222 10,1 +0,1 +0,1 06500029 12 A104-B104 065000788.1 M6 A13-B13 12 06500071 5 Clevis, zinc 12 min. ±0,2 B 10 AnschlußA222-B222 A bezeichnung ±0,2 B suitable for 16-1 16-2 16-4 16-6 Attachment name 12 16 Anschlußbezeichnung A A12 - B12 M8 Teilenummer B +0,2 10,1 06200095 31 9 SUSPA gas springs - manufactured a millionfold in highest quality. www.suspa.com 24 Anschluß Bezeichnung A B Material/ Teilenummer Gabelkopf / Stahl, verzinkt Gabelkopf / Stahl, verzinkt 8 A B12 B Gabelkopf / Stahl, verzinkt B 16 8 A B12 Fork head, steel galvanized 8 Part number ∅ C A21-B21 06800124 8 M8 • • 14 16 C A B12 ∅ 16 ∅ B suitable for 16-1 16-2 16-4 16-6 Attachment name 12 32 16 14 16 42 Kugelgelenk Kugelgelenk Kugelgelenk 12 32 16 14 Kugel 42 13 Ball joint 30 30 Kugel 13 Kugel Ball 13 12 32 30 A A21-B21 M8 B Material/ Teilenummer Farbe Attachment H8 Stahl/ 8nameverzinkt A129-B129 A 29,50 C A A 42 Anschlußbezeichnung 29,50 15 Anschlußbezeichnung 15 36 A21-B21 M8 B H8 8 A A21-B21 M8 B H8 8 Ball pan 09700087 Material/ Teilenummer Farbe Stahl/ verzinkt Material/ Teilenummer Farbe Stahl/ verzinkt Part number Material/ color suitable for 16-1 16-2 16-4 16-6 Steel/ M8 galvanized Ball pin 06700116 Steel/ black Safety clip 06800019 Niro Part number Material/ color 06800124 C • • 06800124 20 M8 A Anschlußbezeichnung 06800124 Name M8 SW17 SW17 Kugelgelenk M10 Kugelgelenk Kugelgelenk SW17 Material/ Teilenummer A Farbe Attachment Material/ Anschluß Bezeichnung A Teilenummer Name Stahl/ name Kugelpfanne M8Farbe 09700087 Material/ verzinkt Anschluß Bezeichnung A Teilenummer Farbe Stahl/ A199-B199 Ball pan Kugelpfanne M8 09700087 verzinktStahl/ A129 - B129 Kugelzapfen 06700116 Stahl/ schwarz Kugelpfanne M8 09700087 verzinkt Stahl/ A129 - B129 Kugelzapfen 06700116 SicherungsschwarzStahl/ Niro 06800019 Ball pin bügel A129 - B129 Kugelzapfen 06700205 schwarz SicherungsNiro 06800019 bügel SicherungsNiro 06800019 bügel Safety clip Anschluß Ball joint Kugel 13 Kugel 13 Kugel Ball 13 30 30 09700087 C suitable for 16-1 16-2 16-4 16-6 Steel/ M8 galvanized 06700205 Steel/ black 06800019 Niro Part number Material/ color 16800052 Steel/ black 06710041 Steel/ black Ball pan 16800055 Steel/ black Ball pin 06710041 Steel/ black Part number Material/ color 16210000 Plastics/ black 06710041 Steel/ black • • 20 20 36 20 36 36 A A C A 30 Bezeichnung M10 SW17 M10 SW17 M10 Kugelgelenk Kugelgelenk Kugelgelenk Anschluß SW17 Ball joint Kugel 10 Kugel 10 Kugel Ball 10 19 19 A 25 M8 M8 SW13 Material/ Teilenummer Farbe Material/ Teilenummer Stahl/ Farbe Attachment Material/ 09700087 A verzinkt Teilenummer name Name Stahl/ Farbe 09700087 Stahl/ verzinkt Stahl/ 06700205 M8schwarz 09700087 A201-B201 Ball pan verzinkt Stahl/ 06700205 schwarz Stahl/ 06800019 Niro 06700205 schwarz Niro 06800019 Ball pin Niro 06800019 A207-B207 13 13 25 13 25 A A C A 19 Bezeichnung Anschluß Bezeichnung A M8 AnschlußKugelpfanne Bezeichnung Kugelpfanne M8 A129 - B129 Kugelzapfen Kugelpfanne A129 - B129 Kugelzapfen SicherungsA129 - B129 bügel Kugelzapfen Sicherungsbügel Sicherungsbügel SW13 M8 C M6 suitable for 16-1 16-2 16-4 16-6 • • M8 • • Kugelgelenk Kugelgelenk SW13 Kugelgelenk Ball joint 19 19 13 24,90 25 24,90 24,90 suitable for C M6 16-1 16-2 16-4 16-6 • • 13 13 A A C A 19 Material/ Attachment Anschluß Bezeichnung A Teilenummer Material/Farbe name Anschluß Bezeichnung A Teilenummer Name Farbe Material/ Stahl/ Anschluß A Teilenummer A201 - B201 Bezeichnung Kugelpfanne M6 Farbe A246-B246 16800052 Ball pan Stahl/schwarz A201 - B201 Kugelpfanne M6 16800052 schwarzStahl/ Stahl/ A201 16800052 A207 -- B201 B207 Kugelpfanne Kugelpfanne M6 M8 16800055 schwarz Stahl/schwarz A207 - B207 Kugelpfanne M8 16800055 Ball pin schwarzStahl/ Stahl/ A207 - B207 Kugelpfanne 16800055 Kugelzapfen M8 06710041 schwarz schwarz Stahl/ Kugelzapfen schwarzStahl/ 06710041 Kugelzapfen 06710041 schwarz Kugel Kugel 10 10 Kugel Ball 10 M8 M8 SW13 M8 SW13 SW13 Anschluß Bezeichnung Anschluß Bezeichnung A A Material/ Teilenummer Farbe Material/ Teilenummer Farbe Liftline 15 Kugelpfanne Fittings and attachments Kugel 10 19 C Ball pan Quick Release: for a quick, tool-free disassembly Kugelpfanne Kugelpfanne Ball pan Kugel Ball 10Kugel 10 3x 5,10 C 12,10 12,10 Teilenummer Teilenummer Kugel 10 50,80 63,50 63,50 Part number 15810021 Angle plate Steel/black 15810022 Bezeichnung Material/ Farbe Teilenummer Winkelblech Stahl/ verzinkt 15810021 60,35 8,70 3 Winkelblech 17,50 17,50 35 35 53,90 53,90 Stahl/ 15810024 Stahl/ schwarz Winkelblech 15810023 4x 5,20 verzinkt Steel/black 15810024 Bezeichnung Material/ Farbe Teilenummer Winkelblech Stahl/ verzinkt 15810023 Winkelblech Stahl/ schwarz 15810024 Material/color Steel/galvanized 15810025 Angle plate Steel/black 15810026 Material/ Farbe Teilenummer Winkelblech Stahl/ verzinkt 15810025 Winkelblech Stahl/ schwarz 15810026 Bezeichnung 19,05 2,40 15810025 15810025 Part number 53,90 15810024 Material/ Teilenummer BezeichnungMaterial/ Bezeichnung Farbe Teilenummer Farbe Stahl/ Winkelblech Stahl/ Winkelblech verzinkt verzinkt Stahl/ Stahl/ Winkelblech schwarz Winkelblech schwarz Name Angle plate 38,10 Stahl/ schwarz 31,75 Winkelblech 19,05 19,05 38,10 38,10 31,75 6,35 6,35 19,05 19,05 31,75 Kugel 10 Kugel Ball 10 Farbe 39,25 Winkelblech Winkelblech 4x 4x5,205,20 16 Stahl/ Material/ Winkelblech 15810023Teilenummer Bezeichnung verzinkt 5,35 12,10 12,1039,25 39,25 5,355,35 Teilenummer Winkelblech 24,35 Angle plate 24,35 24,35 Material/ Farbe 19,05 Kugel 10 3,25 3,25 3 3 6,35 6,35 8,70 8,70 44,45 44,45 25,40 25,40 1,60 1,60 60,35 60,35 12,10 Bezeichnung 6,35 25,40 25,40 12,10 12,10 Ball Kugel Kugel 10 10 15810020 35 Winkelblech Winkelblech 50,80 50,80 Winkelblech Steel/galvanized 17,50 Angle plate 15810019 Stahl/ schwarz 12,10 6,75 6,75 6,35 44,45 50,80 25,40 77 36,20 36,20 21,80 21,80 1,60 Bezeichnung Material/ Teilenummer Farbe Bezeichnung Material/ Teilenummer Farbe 3,25 Stahl/ Winkelblech Stahl/ 15810021 verzinkt Winkelblech 15810021 verzinkt Stahl/ Winkelblech Stahl/ 15810022 schwarz Winkelblech schwarz 15810022 2,30 Winkelblech Angle plate 5x 5x5,105,10 25,40 Teilenummer Stahl/ verzinkt Name Part number Stahl/ Winkelblech Material/color 15810022 schwarz Angle plate Steel/galvanized 15810023 12,1012,10 Kugel Kugel Ball 10 10 2,30 Material/ Farbe 2,30 25,40 25,40 25,40 Bezeichnung Angle plate 15810020 15810020 25,40 20,65 20,65 • Part number Material/color 15810019 15810019 Winkelblech 50,80 Angle plate 15810020 Kugel Name 10 5,10 Bezeichnung Material/ Farbe Bezeichnung Material/ 25,40 Farbe Stahl/ Winkelblech verzinkt Stahl/ 50,80 Winkelblech verzinkt Stahl/ Winkelblech 63,50 schwarz Stahl/ Winkelblech schwarz Winkelblech Steel/black 25,40 12,10 5x Winkelblech 15810019 Angle plate 50,80 20,65 25,40 25,40 50,80 50,80 Material/color Steel/galvanized 6,75 17,65 17,65 Winkelblech 6,75 6,75 12,10 12,10 38,20 38,20 63,50 63,50 • 6,75 8,40 22,60 36,20 t=2,3 t=2,3 Name Angle plate Kugel 10 5,10 16210021 7 3x 5,10 3x 5,10 M6 suitable for 16-1 16-2 16-4 16-6 16210021 t=2,3 Kugel Kugel Ball 10 10 21,80 22,60 22,60 3x 5,10 38,20 8,40 22,60 22,60 8,40 8,40 2x Angle plate 8,40 8,40 Kunststoff/ schwarz M6 19,10 A329 - B329 Kugelpfanne M6 schwarz A329 - B329 Kugelpfanne M6 Kunststoff/ schwarz C Material/ 50,80 Teilenummer Farbe 25,40 Material/25,40Teilenummer 63,50 50,80 Farbe Material/ C Farbe50,80 Teilenummer Winkelblech Kunststoff/ 16210021 Winkelblech 25,40 2x 5,10 2x 5,10 Plastics/ black 25,40 max Kugel Kugel 10 Ball 10 19,10 19,10 16210021 Winkelblech 63,50 A329 - B329 Kugelpfanne t=2,3 t=2,3 38,20 38,20 63,50 Anschluß Bezeichnung C 63,50 Anschluß Bezeichnung Ball pan t=2,3 Winkelblech Winkelblech 3x 5,10 3x 5,10 A329-B329 5,10 38,20 Angle platee Applicable up to FAnschluß =700N Bezeichnung 2x 5,10 2x 5,10 Material/ color 17,65 22,60 2x 19,10 19,10 Part number 12,10 C 19,10 Angle plate Name Kugel 10 C 19 Attachment name 12,10 19 Winkelblech Name Material/color Angle plate Steel/galvanized Part number 15810102 Angle plate Steel/black 15810103 15810026 15810026 2,402,40 SUSPA gas springs - manufactured a millionfold in highest quality. Bezeichnung Material/ Farbe Teilenummer Winkelblech Stahl/ verzinkt 15810102 Winkelblech Stahl/ schwarz 15810103 www.suspa.com Assembly instructions Instructions on installation and use We will send you an installation proposal based on your application. We require the following data or coordinates for your installation proposal: • Hatch weight [W] • Opening angle [α] • Rotation point [R] • Center of gravitation of the hatch [G] • Connection point between gas spring and damper [P1] • Connection point of gas spring and frame [P2] • Handling point (open) [H] All geometrical points required for dimensioning (R, G, P1, P2; H), must be indicated as x/y coordinates in a closed position. Example: open +Y R α +X P1 y W R = Rotation point G = Center of gravitation of the hatch W = Hatch weight [kg] G P1 = Connection point between gas spring and damper P2 = Connection point of gas spring and frame H = Handling point (open) α = Opening angle x = Distance in X-direction y = Distance in Y-direction P2 closed x H Liftline 17 Special functions Gas spring with slot (Soft-Stop gas spring) Standard gas springs as well as Soft-Stop gas springs are dampened on extension. After opening the flap slightly (as little as 10 degrees) both gas spring types will automatically lift the flap to the fully open position of approximately 90 degrees unassisted. In order to minimize cupboard vibrations, the speed is controlled over the entire range of opening by using a special hydraulic dampening (extension dampening) thus enabling a smooth opening. By presetting the filling pressure, it isBepossible to optimize the gas spring to zeic h any installation situation. nung ung ichn Beze » Advantages of the Soft-Stop gas spring • Extension speed is defined • Automatic and noiseless opening function • Smoothly cushioned movement throughout the entire opening procedure • Gently slowing down the door / lid as it reaches full extension. gnunh cieze B Positioning gas spring If a furniture flap needs to be used in many different positions, the positioning gas spring may be the right solution. This gas spring supports the load in any position desired by the user. Doors / lids can be positioned infinitely throughout their complete range of motion. By careful adjustment of the pressure during filling, the gas spring can be optimized to the application. » Advantages of the positioning gas spring • Counterbalance for loads during the opening function • The ability to hold or position the door infinitely at any position in it‘s range of motion Space-mat: gas spring with lubrication reservoir The gas spring with lubrication reservoir is based on the space-mat principle. This principle means that a plastic foam placed around the piston rod absorbs lubricants into the cavities by capillary action and releases them again purposefully when lubrication is required. The service life of the gas spring is markedly improved as a result, especially if used in technically demanding surroundings (dirt and dust). Gas spring Gasfeder » Advantages of the Space-mat gas spring Cap Kappe • Suitable for technically demanding surroundings (dirt and dust) • Suitable for special installation situations (e.g. Piston rod upside) Space-mat Space-Mat 18 SUSPA gas springs - manufactured a millionfold in highest quality. www.suspa.com Stainless steel gas spring The SUSPA stainless steel gas spring is manufactured from high-grade stainless steel materials in accordance with DIN EN 1000-88-1. Stainless steel gas springs from SUSPA are corrosion resistant and antimagnetic. SUSPA‘s stainless steel gas springs are excellently suited for applications in the food industry since these gas springs are filled with food grade oil. Details: Type Ø Tube Ø Piston rod Extension force Length Dampening 16-2 18.5mm / M6 8mm / M6 80-750N 200-600mm selectable in 4 steps 16-4 22mm / M8 10mm / M8 100-1,200N 300-900mm selectable in 4 steps » Applications for stainless steel gas springs: • Medical engineering • Food industry • Chemical industry • Shipbuilding • Drilling rigs • Applications with high design demands Technical advice Storage: After longer periods of storage, a slight oil film may materialize at the piston rod side of the product. Such materialization is system-specific and has no impact on the function. Storage of the parts should be piston rod downward. Please activate the parts at least once after six months of storage. Handling: SUSPA Products may stand under high pressure. In order to avoid reduction of service life, safety and function, piston rods are not to be damaged, painted, or treated with aggressive materials. Keep away foil and paper packaging (statical charging). Radial stress effects, impact effects, any type of alteration or manipulation (f. e. opening), tensile load, heating, re-painting, removal of imprints, bulk handling, as well as extreme influence of wastewater, splash or salt water are not permissible. The outer tube is not to be deformed or damaged. Products that were modified or damaged in any kind must not to be put into operation and have to be exchanged. Utilization: Your specific application is the basis for the technical design of SUSPA Products. Please discuss your particular requirements with our application technicians in advance. Our products fulfil the specifications shown in SUSPA drawings. Unless otherwise specified, the products are to be used with the piston rods pointing down within a temperature range of –25°C up to +60°C, in exceptional cases also within -30°C up to +80°C. A detailed description of any specific gas spring can be found on its data sheet/drawing. Liftline 19 21communications.com 04/2011 Contact SUSPA GmbH Industriestr. 12-14 90518 Altdorf Germany Telephone +49 9187 930 355 Fax +49 9187 930 311 [email protected] Internetwww.suspa.com www.suspa.com