Material Description Surface Treatment

Material Description
WS =
alloyed tool steel
Material No. 1.2210, 1.2516 or similar.
A medium-alloy, strong tool steel with average edge-holding properties.
HWS =
High-Speed Working Steel with 12 % Cr
Material No. 1.2379, 1.2436, 1.2601 or similar.
A robust, strong and wear-resistant high-speed steel with good edge-holding properties.
HSS =
Superspeed Steel
Material No. 1.3343
An abrasion-proof superspeed steel due to the content of either Tungsten or Molybdenum with high thermal stability.
ASP =
Superspeed Steel manufactured powder metallurgically
Material No. ASP 23, ASP 30, ASP 60
Due to the homogeneous structure a higher fatigue strength and resistance to wear and abrasion is obtained.
CPM =
High Speed Steel manufactured powder metallurgically
Material No. CPM 9 V, CPM 10 V
Superspeed Steel manufactured powder metallurgically
Material No. CPM Rex 4
Due to the high content of Carbon and Vanadium resistance to wear and abrasion and edge-holding properties is increased.
Hard Material =
Ferrotitanite or Ferro-Tic
Material No. WFN, Type CM
The even distribution of Titanium Carbide guarantees less corrosion and pitting and high wear resistance.
Nitrided Hot-Work Steel =
Material No. 1.2343, 1.2344
Cr-Mo-V alloy Hot-Work Steel with a core hardness of approx. 40 - 45 HRc and a surface hardness of approx. 950 HV 0,3.
Surface Treatment
Longer Exposure Times can be obtained with the following Surface Treatments:
Nitriding
suitable for:
1.2379, 1.3343, ASP 23, ASP 30, ASP 60, CPM Rex 4, CPM 10 V or similar.
TIC Coating
(CVD Process) Colour: silver
suitable for:
1.2379, 1.2436, 1.3343 or similar.
Due to diffusion of Titanium Carbide the surface hardness increases to approx. 3000-4000 HV 0,05 with great core strength. This process is,
however, only suitable for larger diameters as from approx. 5mm.
TIN Coating
(PVD Process) Colour: gold
suitable for:
1.3343, ASP 23, ASP 30, ASP 60, CPM Rex 4, CPM 9 V, CPM 10 V or similar.
A layer hardness of approx. 2200-2400 HV 0,05 at a layer thickness of 2 -4 µm can be obtained. The low coating temperature (approx. 480 0C) permits
the coating of tools with the minimum of tolerances. Partial coating is also possible.
TICN Coating
(PVD Process) Colour: grey
suitable for:
1.3343, ASP 23, ASP 30, ASP 60, CPM Rex M 4, CPM 9 V, CPM 10 V or similar.
The TICN layer combines the extreme hardness of a Carbide layer (TIC approx. 3000 HV 0,05) with the advantageous chemical properties and the
favourable sliding behavious of the nitriding layer (PVD approx. 480 0C). Layer thickness is 3,0 - 5,0 µm.
Microchrome Coating
9
(MCP Process) Colour: silver
suitable for:
1.2376, 1.2436, 1.3343, ASP 23, ASP 30, ASP 60, CPM Rex M 4, CPM 9 V, CPM 10 V or similar.
Chromium plating improves the roughness of the surface and increases surface hardness to more than 1000 HV (= 68 - 70 HRc). The procedure is
suitable for very thin parts, as the layer thickness can be varied.
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Grades for steel bolts and screws
Description system
The most important mechanical characteristics regarding steelmade bolts are designated by means of a two-digit number
combination, as per the following example:
8.8
The first fugure indicates 1/100 of the minimum tensile strength in N/mm2 stress area.
For this example tensile strength 8 x 100 = 800 N/mm2.
The second figure indicates the 10-fold relationship of the nominal yield stress ReL (or Rp 0,2) to the nominal tensile
strength Rm (yield point relationship) .
Minimum yield stress ReL
_______________________________________
. 10
Minimum tensile strength Rm
Multiplication of the two figures results in 1/10 of the minimum yield stress in N/mm2.
For this example minimum yield stress 8 x 8 x 10 = 640 N/mm2.
Mechanical characteristics of bolts according to grades
Characteristics
Grades
Nominal value
Tensile strength
Rm in N/mm2
min.
Nominal value
Yield stress
ReL in N/mm2
min.
Stress at permanent set limit Nominal value
Rp 0,2 in N/mm2
min.
Elongation after
min.
fracture A5 in %
* Bolts for steel structures = ≤ M12 / > M12
3.6
4.6
300
330
180
190
400
240
240
4.8
5.6
5.8
6.8
420
320
340
500
300
300
520
400
420
20
10
400
500
10.9
12.9
600
600
480
480
8.8
≤ Μ16∗ > M16*
800
800
830
640
640
660
1000
1040
900
940
1200
1220
1080
1100
8
12
9
8
25
22
14
Comment
The content of this list of steel properties is based on our longstanding technical experience. Data and tips contained
therein are to be seen as an orientation for professionals. The listed steels correspond to the relevant DIN Standards or
the Steel/Iron specification sheets. This list is purely of technical nature and does not contain any assurances whatsoever
with regard to properties and quality as right of purchase.
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Massnormen für Stahl
Form
Ausführung
Flachstahl
Flachstahl
Flachstahl
Kaltbänder
Keilstahl
Rundstahl
Rundstahl
Rundstahl
Rundstahl
Rundstahl
Rundstahl
Sechskantstahl
Sechskantstahl
Stahlwellen
T-Profil
I-Profil (Doppel T)
U-Profil
Vierkantstahl
Vierkantstahl
Winkelstahl
Winkelstahl
Winkelstahl
blank
geschliffen
gewalzt
blank
geschliffen
blank
geschliffen
blank
blank
gewalzt
blank
gewalzt
blank
gewalzt
gewalzt
gewalzt
blank
gewalzt
blank
gewalzt (gleichschenklig)
gewalzt (ungleichschenklig)
Toleranz DIN
174
59350
1017
1544
6880
59361
670
59360
671
668
1013
176
1015
669
1024
1025
1026
178
1014
59370
1028
1029
h6
h7
h7
h9
h11
h9
DIN-Bezeichnungen, alt und neu für DIN EN 10277
Neu
Alt
DIN EN 10277-2 DIN 1652-2
S235JRG2C
Z St 37-2
E295GC
Z St 50-2
E335GC
Z St 60-2
S355J2G3C
Z St 52-3
DIN 1652-3
C10
C10
C15
C15
C16
DIN 1652-4
C35
C35
C40
C45
C45
C50
C60
C60
Neu
Alt
DIN EN 10277-3 DIN 1651
11SMn30
9 SMn 28
11SMnPb30
9 SMnPb 28
11SMn37
9 SMn 36
11SMnPb37
9 SMnPb 36
10S20
10 S 20
10SPb20
10 SPb 20
15SMn13
35S20
35 S 20
35SPb20
35 SPb 20
36SMn14
36SMnPb14
38SMn28
38SMnPb28
44SMn28
44SMnPb28
46S20
45 S 20
46SPb20
45 SPb 20
Neu
Alt
DIN EN 10277-4 DIN 1652-3
C10R
C15R
Cm 15
C16R
16MnCrS5
16 MnCrS 5
16MnCrB5
20MnCrS5
20 MnCrS 5
16NiCrS4
15NiCr13
20NiCrMoS2-2 21 NiCrMoS 2
17NiCrMoS6-2
-
Neu
Alt
DIN EN 10277-5 DIN 1652-4
C35E
Ck 35
C35R
Cm 35
C40E
C40R
C45E
Ck 45
C45R
Cm 45
C50E
C50R
C60E
Ck 60
C60R
Cm 60
34CrS4
34 CrS 4
41CrS4
41 CrS 4
25CrMos4
25 CrMos 4
42CrMoS4
42 CrMoS 4
34CrNiMo6
34 CrNiMo 6
51CrV4
51 CrV 4
Lieferzustände (Fertigzustände mit oder ohne Wärmebehandlung)
Fertigzustände
Wärmebehandlungen
+C
K
gezogen
+A
G
weichgeglüht
+SH
SH
geschält
+AC
GKZ
geglüht zur Erzielung
kugeliger Karbide
+SL
(SL)
geschliffen
+N
N
normalgeglüht
+PL
-
poliert
+QT
V
vergütet
+FP
BG
behandelt auf
Ferrit-Perlit-Gefüge
und Härtespanne
(+S)
S
spannungsarmgeglüht
Anmerkung
Die Zusammenstellung der Stahl-Werkstoffeigenschaften beruhen auf unserer langjährigen technischen Erfahrung. Die Daten und Hinweise stellen
Orientierungshilfen für Fachleute dar. Die aufgeführten Stähle entsprechen den einschlägigen DIN-Normen oder den Stahl-Eisen-Werkstoffblättern. Die
Zusammenstellungen sind rein technischer Natur und enthalten keinerlei Zusicherung irgendwelcher Eigenschaften kaufrechtlicher Art.
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Rost- und säurebeständige Stähle
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Werkzeugstahl für Warmarbeit
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Kaltzähe Baustähle
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Einsatzstähle und Automaten-Einsatzstähle
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Vergütungsstähle und Automaten-Vergütungsstähle
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Werkzeugstahl für Kaltarbeit
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Nichtmagnetisierbare Stähle
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Ventilstähle / Legierungen
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Unlegierte Werkzeugstähle
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